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Instruction Booklet 

IB015001EN

Effective June 2015

Power Xpert Solar DC 

breaker recombiner 

  

EATON 

www.eaton.com

Pre-installation: receiving,  

handling, and storage

Receiving

Upon delivery, use the packing list to confirm the number of items 

against what was received to ensure that the shipment is complete . 

Any discrepancies should be noted on the freight bill before signing . 

Report any shortages or damage to the freight carrier immediately .
Immediately upon receipt of the Recombiner, the plastic covering 

should be carefully removed and a thorough inspection of each 

section should be made to detect any damage incurred during 

shipment . Any damage should be noted on the bill of lading  

(freight bill) and the consignee receiving the equipment should  

notify the freight carrier . 

FAILURE TO  NOTIFY THE  FREIGHT 

CARRIER OF DAMAGE IN A TIMELY MANNER MAY RESULT IN 

THE CONSIGNEE ASSUMING THE COSTS ASSOCIATED WITH  

REPAIR OR REPLACEMENT OF DAMAGED EQUIPMENT

 . 

After inspection, it is recommended that a plastic covering be used 

to protect the equipment from dust, dirt, moisture, and damage until 

ready for installation . 
The Recombiner should remain attached to its shipping skid until it 

has been moved into its final installation position .

Handling

 WARNING

RECOMBINER IS TOP-HEAVY. USE CARE IN HANDLING.

Recombiners are top-heavy . Recombiner sections may weigh 

more than 2000 pounds . Before moving or lifting, verify that the 

equipment used to handle the Recombiner is within safe limits of  

its lifting capacity .
Recombiner shipping lengths will vary . Each shipping section is 

bolted with lag bolts to heavy wooden skids that extend beyond all 

sides of the Recombiner .

Use of lifting means

Lifting means are bolted to each Recombiner shipping length .  

Lifting a Recombiner by crane is the recommended method for 

moving this equipment .

Figure 1. Typical indoor lifting means

Figure 2. Typical outdoor lifting means

DO NOT pass cables or chains through the holes in the lifting 

means . Use cables or chain with hooks or shackles rated for the  

load and weight of the Recombiner shipping length to be lifted . 
Prepare a sling and a spanner or spreader (see 

Figure 3

 and  

Figure 4

) . Eaton does not provide chain, cables, shackles, hooks, 

spanner, or spreader .

Figure 3. Front view

Lifting means

Lifting means

Spreader bar

Summary of Contents for Power Xpert

Page 1: ...biner Contents Description Page Safety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical conne...

Page 2: ...D WITHOUT THE SAFETY ALERT SYMBOL INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT IF NOT AVOIDED CAN RESULT IN PROPERTY DAMAGE Eaton s liability for any errors or omissions in this document is limite...

Page 3: ...t from dust dirt moisture and damage until ready for installation The Recombiner should remain attached to its shipping skid until it has been moved into its final installation position Handling WARNI...

Page 4: ...which are top heavy equipment The forks or blades of the forklift must run through the entire Recombiner shipping length and be extended to the outermost sides of the wooden shipping skids see Figure...

Page 5: ...ional requirements The entire area around the Recombiner should be thoroughly cleaned of all debris Considerations for seismic qualified installations Recombiners are seismic qualified and in seismica...

Page 6: ...talled cables wire used to connect components between sections from damage when moving Recombiner sections into place An outdoor multi section Recombiner will ship with uninstalled intermediate roof c...

Page 7: ...type washer see Figure 11 Holes are provided on the side of each Recombiner section for this purpose Three holes are located on the side of each section toward the front and back see Figure 12 Figure...

Page 8: ...BUS OR COMPONENTS To accommodate future serviceability the manufacturer recommends that the head of the carriage bolt be mounted from the rear of the Recombiner for FRONT ACCESSIBLE Recombiners with t...

Page 9: ...r of the crimp tool Once the lug is affixed to the conductor reinstall the lug on the lug pad using the existing hardware Torque hardware using information provided on Recombiner labeling Refer to App...

Page 10: ...s on the Recombiner using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the deadfront cover plates side sheets and filler plates All...

Page 11: ...T AC DIELECTRIC MEGGER TESTING DAMAGE TO COMPONENTS WILL OCCUR A test resulting in readings at or above 1 mega ohm is satisfactory Compare these test readings with prior readings and retain with previ...

Page 12: ...ts such as short circuits and overloads until the cause of the event has been identified and corrected After the event has been rectified test equipment per the maintenance process described in this p...

Page 13: ...the part Drawing numbers Rating of part s Electrical equipment has a limited life span As such the manufacturer cannot guarantee the availability of obsolete equipment or parts Equipment replacement m...

Page 14: ...VE POSITIVE Ground NEGATIVE Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections POSITIVE NEGATIVE POSITIVE Ground NEGATIVE Ground Notes Date All overcurre...

Page 15: ...s Secondary control wiring Clean ventilation Date Checklist 3 Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Controllers Other protectiv...

Page 16: ...eir respective owners Instruction Booklet IB015001EN Effective June 2015 Power Xpert Solar DC breaker recombiner Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2015 Eaton All Ri...

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