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4

Instruction Booklet 

IB015001EN

Effective June 2015

Power Xpert Solar DC 

breaker recombiner 

  

EATON 

www.eaton.com

Figure 4. Side view

Chains/cables must be securely attached to hooks, eyes, and 

shackles, and the spanner/spreader . Prior to lifting, check the  

security of the rigging assembly . Use the crane to bring the 

assembly taut without raising the Recombiner from the floor .
Check the security of the rigging again . Make any necessary 

adjustments before moving the equipment .
Slowly lift equipment to the minimum height from the floor required 

to safely relocate it . Move the equipment to approximately 2 inches 

above its resting place . Safely make a visual inspection of the 

rigging . If necessary, return the Recombiner to its original resting 

place to make any modifications necessary to the rigging .

Forklifts

A forklift may be used for handling Recombiners . Only personnel 

trained for that equipment should operate forklifts .
Be sure that the ground surface is solid and follow all safety 

recommendations for operating the forklift . Be aware of wet or  

slick floors and surfaces, which can affect stopping and turning . 

Check labeling on the Recombiner packaging material for  

additional information .
Verify that the forklift load and lifting ratings are within safe limits for 

the weight of the Recombiner being lifted .

Do not lift Recombiner from the front . Damage to components, such 

as breakers and metering, can result .

 WARNING

RECOMBINER IS TOP-HEAVY. USE CARE IN HANDLING.

Figure 5. Forklift

otee:

N

Always use caution when moving Recombiners, which are  

top-heavy equipment .

The forks or blades of the forklift must run through the entire 

Recombiner shipping length and be extended to the outermost  

sides of the wooden shipping skids (see 

Figure 5

) .

Secure the Recombiner with a safety strap, belt, or leash approved 

for this purpose . Take care in positioning the strap to ensure stability 

of the equipment and confirm that it is not in an area that will 

damage components .
Slowly lift equipment to the minimum height from the floor required 

to safely relocate it .

Rollers

Rollers should only be used on solid and flat surfaces, such as a 

finished floor . Only use rollers that are suitable for this purpose .

Storage

Recombiners, which cannot be immediately installed and energized, 

should be stored in an indoor dry, clean, and heated environment .
Do not store in areas where conditions such as dampness, changes 

in temperature, cement dust, or a corrosive atmosphere are present .
Should the storage area be prone to moisture condensation, take 

precaution by making sure that the Recombiner is covered and 

install temporary heating equipment . Approximately 250 watts per 

vertical section are required for average conditions .
Recombiners should be placed on solid, level surfaces for storage . 

Recombiner sections must remain in an upright position at all times . 

Laying Recombiner sections on their back or side can result in 

permanent damage to components and the Recombiner structure .
Outdoor Recombiners are not weather resistant until completely 

and properly installed and energized . Additionally, using temporary 

heating as described above should keep an un-energized outdoor 

Recombiner dry internally . 

Recombiner  

Secure 

Recombiner 

to forklif t 

with safety 

strap  here  

Forks 

under entire 

Recombiner 

Summary of Contents for Power Xpert

Page 1: ...biner Contents Description Page Safety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical conne...

Page 2: ...D WITHOUT THE SAFETY ALERT SYMBOL INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT IF NOT AVOIDED CAN RESULT IN PROPERTY DAMAGE Eaton s liability for any errors or omissions in this document is limite...

Page 3: ...t from dust dirt moisture and damage until ready for installation The Recombiner should remain attached to its shipping skid until it has been moved into its final installation position Handling WARNI...

Page 4: ...which are top heavy equipment The forks or blades of the forklift must run through the entire Recombiner shipping length and be extended to the outermost sides of the wooden shipping skids see Figure...

Page 5: ...ional requirements The entire area around the Recombiner should be thoroughly cleaned of all debris Considerations for seismic qualified installations Recombiners are seismic qualified and in seismica...

Page 6: ...talled cables wire used to connect components between sections from damage when moving Recombiner sections into place An outdoor multi section Recombiner will ship with uninstalled intermediate roof c...

Page 7: ...type washer see Figure 11 Holes are provided on the side of each Recombiner section for this purpose Three holes are located on the side of each section toward the front and back see Figure 12 Figure...

Page 8: ...BUS OR COMPONENTS To accommodate future serviceability the manufacturer recommends that the head of the carriage bolt be mounted from the rear of the Recombiner for FRONT ACCESSIBLE Recombiners with t...

Page 9: ...r of the crimp tool Once the lug is affixed to the conductor reinstall the lug on the lug pad using the existing hardware Torque hardware using information provided on Recombiner labeling Refer to App...

Page 10: ...s on the Recombiner using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the deadfront cover plates side sheets and filler plates All...

Page 11: ...T AC DIELECTRIC MEGGER TESTING DAMAGE TO COMPONENTS WILL OCCUR A test resulting in readings at or above 1 mega ohm is satisfactory Compare these test readings with prior readings and retain with previ...

Page 12: ...ts such as short circuits and overloads until the cause of the event has been identified and corrected After the event has been rectified test equipment per the maintenance process described in this p...

Page 13: ...the part Drawing numbers Rating of part s Electrical equipment has a limited life span As such the manufacturer cannot guarantee the availability of obsolete equipment or parts Equipment replacement m...

Page 14: ...VE POSITIVE Ground NEGATIVE Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections POSITIVE NEGATIVE POSITIVE Ground NEGATIVE Ground Notes Date All overcurre...

Page 15: ...s Secondary control wiring Clean ventilation Date Checklist 3 Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Controllers Other protectiv...

Page 16: ...eir respective owners Instruction Booklet IB015001EN Effective June 2015 Power Xpert Solar DC breaker recombiner Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2015 Eaton All Ri...

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