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Instruction Booklet 

IB01900001E

Effective August 2017

Instructions for Magnum DS Metal-Enclosed

Low-Voltage ARC Resistant Switchgear Assemblies 

  

EATON 

www.eaton.com

Section 2: Receiving, Handling & Storage

NOTICE

FOR COMPLETE RECEIVING, HANDLING AND STORAGE INSTRUCTIONS, 

SEE SECTION 2 OF THE PRIMARY INSTRUCTION BOOK IB01901001E, 

REFERENCED ELSEWHERE IN THIS PUBLICATION.  INSTRUCTIONS 

WHICH FOLLOW EMPHASIZE THE UNIQUE FEATURES ASSOCIATED WITH 

MAGNUM DS ARC RESISTANT SWITCHGEAR.

2.1  Shipping Skid Removal

The wooden shipping skid bolted to the bottom of an indoor assem-

bly must be removed before the equipment is placed in its perma-

nent location. Lag bolts attach the shipping skids to the assembly 

from the inside: typically six bolts per vertical section of rear-acces-

sible assemblies; four bolts per vertical section of front-accessible 

assemblies. The holes that remain in the equipment after the skids 

and lag bolts are removed are used in securing the indoor assembly 

permanently in position.  See Section 4 of IB01901001E and base 

plan drawing 4A37896 for intended lag locations for various assem-

bly configurations.
To access the rearmost lag bolts on rear-accessible Arc Resistant 

switchgear, it will be necessary to remove the dynamic flap cage 

from the rear frame. To remove the cage, remove the two screws 

that hold the cage in place (Figure 2). Take care not to lose the 

screws as these will be required when reinstalling the cage. 

Remove the shipping lag bolts.  After permanent installation, rein-

stall the cage using the original screws.  Avoid over tightening the 

screws during installation as this could result in stripping of the 

threads in the steel. It is crucial to reinstall the cage to ensure the 

dynamic flap will perform as required for the arc resistant rating. 

Verify that the dynamic flap floats freely after installation of the cage.

WARNING

FAILURE TO REINSTALL ANY DYNAMIC FLAP ASSEMBLY AS DESCRIBED 

ABOVE WILL VOID THE IEEE C37.20.7 ARC RESISTANT RATING.

For front-accessible Arc Resistant Switchgear, the dynamic flap cage 

does not obstruct access to the lag bolts.

Figure 2. Rear-Frame Dynamic Flap Cage Assembly.

WARNING

THE ARC RESISTANT RATING IS ONLY VALID WHEN ALL FLOORPLATES ARE 

PRESENT AND PROPERLY ATTACHED. FLOORPLATES REMOVED DURING 

INSTALLATION OF THE SWITCHGEAR, INSTALLATION OF CONDUIT HUBS 

(FOR BOTTOM CABLE ENTRY) OR FOR ANY OTHER PURPOSE MUST BE 

REINSTALLED PRIOR TO ENERGIZING THE EQUIPMENT. FAILURE TO DO SO 

WILL VOID THE IEEE C37.20.7 ARC RESISTANT RATING.

Section 3:  Equipment Description

3.1  General Description

The following descriptions apply to standard low-voltage metal-

enclosed Arc Resistant construction and wiring. Special features and 

control schemes are often incorporated per customer specifications. 

These special features are evident and portrayed on the drawings 

and diagrams for the specific assembly received. Instructions on 

included apparatus such as relays, instruments, control switches and 

circuit breakers are included elsewhere in separate instruction books 

or sheets.
Each low-voltage (600 volts and below) metal enclosed Arc Resistant 

switchgear assembly is factory assembled and tested. It is designed 

to require a minimum amount of labor for installation.
Each Arc Resistant assembly is a stationary structure with a mini-

mum width of 60”, consisting of vertical sections mechanically and 

electrically joined to make a single coordinated installation.
In rear-accessible units, a vertical section consists of three major 

divisions: the front breaker compartment, bus compartment, and 

cable compartment.  In front-accessible units, the three divisions are 

redistributed between a pair of vertical sections: front breaker com-

partment/bus compartment in one portion; cable compartment/bus 

compartment in the remaining portion.
When no exhaust plenum and duct is installed (see Section 3.6), the 

Arc Resistant assembly must be installed such that no obstruction 

resides above the assembly at a distance less than 10 ft (3.05 m) 

from the base of the assembly (Figure 5). This includes ceilings, as 

well as cable trays or any other obstruction that, in the event of an 

internal arc, would impede the escape of internal pressure, gasses 

and debris through the roof-mounted pressure relief flaps.
Arc Resistant switchgear has many specialized components 

designed to protect the operator in the unlikely event an electrical 

arcing event occurs within the switchgear. These components are 

designed to prevent any arc gasses from escaping around the acces-

sible perimeter of the enclosure and to direct these gases out the 

top of the enclosure via pressure relief flaps or an exhaust duct.

DANGER

FOR TYPE 2, THE ARC RESISTANT RATING IS ONLY VALID WHEN 

ALL DOORS ARE CLOSED AND PROPERLY LATCHED, INCLUDING THE 

INSTRUMENT COMPARTMENT (CONTROL COMPARTMENT) DOORS. THE 

TYPE 2B OFFERING ALLOWS FOR THE INSTRUMENT COMPARTMENT 

(CONTROL COMPARTMENT) DOORS TO BE OPENED WHILE STILL 

MAINTAINING THE ARC RESISTANT RATING. IT IS IMPORTANT TO 

ENSURE THAT THE DOOR IS PROPERLY CLOSED AND LATCHED WHEN AN 

OPERATOR IS NOT WORKING IN THIS CELL. 

3.2  Instrument (Auxiliary) Components

Instrument compartments are used to mount passive and active 

control components and other auxiliary devices. The compartment 

has a hinged front door that may be used for mounting a variety of 

devices.

3.3 Breaker Cells (Draw-Out)

CAUTION

FAILURE TO HAVE ANY DRAWOUT BREAKER COMPLETELY IN THE 

DISCONNECT POSITION BEFORE RACKIN-IN CAN CAUSE SERIOUS 

EQUIPMENT DAMAGE. ENSURE THAT THE BREAKER REACHES A POSITIVE 

STOP WHEN INSERTING INTO THE CELL PRIOR TO RACKING.

Summary of Contents for Magnum DS

Page 1: ...n 3 2 Receiving Handling and Storage 5 3 Equipment Description 5 4 Additional Publications 14 Effective August 2017 Instruction Booklet IB01900001E Instructions for Magnum DST Metal Enclosed Low Volta...

Page 2: ...Enclosed Low Voltage Arc Resistant Switchgear used with Magnum DS Power Circuit Breakers NOTICE THIS INSTRUCTION MANUAL IS INTENDED TO EMPHASIZE THE FEATURES AND ENHANCEMENTS UNIQUE TO MAGNUM DS ARC R...

Page 3: ...ear Figure 1 Magnum DS Switchgear Assembly NOTICE INFORMATION PROVIDED IN THIS INSTRUCTION MANUAL AND BY OTHER SUPPLIED DOCUMENTATION AND OR DRAWINGS SHOULD BE READ AND UNDERSTOOD BY ALL PERSONNEL RES...

Page 4: ...E CIRCUIT BY OPENING THE BREAKER OR SHORT CIRCUIT CURRENT TRANSFORMER SECONDARY TERMINALS BEFORE ENERGIZING THE CIRCUIT AND PROCEEDING WITH MAINTENANCE 8 Always ensure all assembly hardware is in plac...

Page 5: ...ures and control schemes are often incorporated per customer specifications These special features are evident and portrayed on the drawings and diagrams for the specific assembly received Instruction...

Page 6: ...m DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 3 Arc Resistant Switchgear Side Elevation Rear Access With Plenum D 72 1828 78 1981 84 2133 90 2286 A 22...

Page 7: ...DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 4 Arc Resistant Switchgear Side Elevation Front Access With Plenum D 72 1828 78 1981 84 2133 90 2286 A 22...

Page 8: ...for Magnum DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 5 Minimum 10 Foot Ceiling Limitation with No Plenum 105 2 TOP OF FLAPS 10 FOOT MIN CEILING NO O...

Page 9: ...T TO PERIODICALLY INSPECT THE BREAKER BELLOWS FOR DAMAGE ANY HOLES RIPS TEARS DEFORMATION OR CRACKS INDICATE THE BELLOWS PART 87C0111H01 SHOULD BE REPLACED DANGER CLOSING THE BREAKER DOOR AFTER RACKIN...

Page 10: ...s EATON www eaton com Figure 9 Plenum Installation Rear Access Shown Front Access similar DETAIL A A 5 16 18 BASKET NUTS IN PLENUM MOUNTING PLATE 22 WIDE SECTION SHOWN OTHER SECTION WIDTHS SIMILAR PLE...

Page 11: ...ns are connected and in permanent position To mount the plenum place it on top of the gear such that the shorter vertical side faces the front of the switchgear Holes for mounting the plenum will be a...

Page 12: ...with cage nuts pre installed on all four sides of the opening to receive bolt and washer hardware when connecting the exhaust duct HARDWARE FOR CONNECTING TOP AND SIDES OF EXHAUST DUCT TO PLENUM USE 5...

Page 13: ...perating conditions this door shall remain closed and is held in place by a thread cutter screw as shown In the event of an internal arc pressure gasses and debris will be directed through the exhaust...

Page 14: ...in a slab the bottom pan must have holes cut into it to allow the conduit to pass through while maintaining the no larger than in gap requirement DWG NO MODEL REV SHEET OF TITLE ALL REV NOTES LISTED...

Page 15: ...15 Instruction Booklet IB01900001E Effective August 2017 Instructions for Magnum DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Notes...

Page 16: ...n the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract b...

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