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Instruction Booklet 

IB01900001E

Effective August 2017

Instructions for Magnum DS Metal-Enclosed

Low-Voltage ARC Resistant Switchgear Assemblies 

  

EATON 

www.eaton.com

1.3  Safety Practices

WARNING

MAGNUM DS LOW-VOLTAGE ARC-RESISTANT SWITCHGEAR ASSEMBLIES 

ARE COMPLEX, HIGH CURRENT ELECTRICAL EQUIPMENT DESIGNED TO 

OPERATE WITHIN THE VOLTAGE AND CURRENT LIMITATIONS SHOWN ON 

THE NAMEPLATE.  DO NOT APPLY THIS EQUIPMENT TO SYSTEMS WITH 

VOLTAGES AND/OR CURRENTS IN EXCESS OF THESE LIMITS.

1.  Only qualified electrical personnel familiar with the construction 

and operation of this equipment and the associated hazards 

should be permitted to work on such equipment. Additionally, 

only qualified personnel should be permitted to install or operate 

such equipment.

2.  Always be certain that the primary and secondary circuits are de-

energized before attempting any maintenance.

3.  For maximum safety, only insert a completely assembled breaker 

into an energized cell. Front covers are safety features and must 

be in place when energized.

4.  While in the assembly, always ensure that drawout circuit bea-

kers are in one of three intended positions: “Connect”, “Test” or 

“Disconnect”.  A circuit breaker permitted to remain in an inter-

mediate position could result in control circuits being improperly 

connected causing other equipment to malfunction.

5.  Do not remove access covers unless the circuits to be exposed 

are de-energized.

6.  Use calibrated test equipment of known reliability to confirm that 

all circuits are de-energized before servicing.

7.  After maintenance, be certain every current transformer second-

ary circuit is completely connected or shorted.

DANGER

IF THE SECONDARY CIRCUIT OF ANY CURRENT TRANSFORMER IS LEFT 

OPEN WITHOUT LOAD, AND ITS PRIMARY CIRCUIT IS ENERGIZED, A 

DANGEROUSLY HIGH VOLTAGE IS DEVELOPED ACROSS TRANSFORMER 

SECONDARY TERMINALS. TO PREVENT DEATH, BODILY INJURY OR 

ELECTRICAL SHOCK, EITHER DE-ENERGIZE THE CIRCUIT BY OPENING THE 

BREAKER, OR SHORT CIRCUIT CURRENT TRANSFORMER SECONDARY 

TERMINALS, BEFORE ENERGIZING THE CIRCUIT AND PROCEEDING WITH 

MAINTENANCE.

8.  Always ensure all assembly hardware is in place and tightened 

accordingly.

9.  Verify that all doors are completely closed and latched.

WARNING

FAILURE TO FOLLOW THESE DIRECTIONS MAY VOID THE IEEE C37.20.7 

ARC RESISTANT RATING, AND IN ADDITION RESULT IN DEATH, SERIOUS 

BODILY INJURY OR PROPERTY DAMAGE.

1.4  Qualified Personnel

For the purpose of operating switchgear assemblies, a person who 

has been thoroughly trained in the operation of power circuit break-

ers and any included instrumentation and who has complete knowl-

edge of the loads connected to the assembly may be considered to 

be a qualified person.
For the purpose of installing, inspecting and maintaining switchgear 

assemblies, a qualified person 

MUST

 also be a qualified electrician, 

who is thoroughly trained in regard to recognizing and avoiding the 

hazards inherent to working with electricity and in the proper way 

to perform such work. The individual must be able to de-energize, 

clear and lockout/tagout circuits in accordance with established 

safety practices. In addition, the individual must be equipped with, 

and trained in the use of, Personal Protective Equipment (PPE) (rub-

ber gloves, arc-flash clothes, etc.) for those occasions when it is not 

possible to de-energize all circuits before doing maintenance work in 

the area.

WARNING

WHEN WORKING ON ENERGIZED EQUIPMENT, THE ARC RESISTANT 

RATING WILL BE VOIDED WHEN BOLTS ARE REMOVED AND WHEN DOORS 

ARE UNLATCHED OR OPEN. THE ONLY EXCEPTION TO THIS RULE EXISTS 

WHEN INSTRUMENT AND SECONDARY COMPARTMENT DOORS ARE 

OPENED ON TYPE 2B INSTALLATIONS (SEE SECTION 1.1)

1.5  Other Publications and Documentation

In addition to this instruction manual, other printed information and 

documentation is supplied with each assembly. This additional infor-

mation will include, but not necessarily be limited to, a Magnum DS 

Low-Voltage Power Circuit Breaker instruction manual, arrangement 

drawings, and connection diagrams.  For additional references see 

Section 4.

Summary of Contents for Magnum DS

Page 1: ...n 3 2 Receiving Handling and Storage 5 3 Equipment Description 5 4 Additional Publications 14 Effective August 2017 Instruction Booklet IB01900001E Instructions for Magnum DST Metal Enclosed Low Volta...

Page 2: ...Enclosed Low Voltage Arc Resistant Switchgear used with Magnum DS Power Circuit Breakers NOTICE THIS INSTRUCTION MANUAL IS INTENDED TO EMPHASIZE THE FEATURES AND ENHANCEMENTS UNIQUE TO MAGNUM DS ARC R...

Page 3: ...ear Figure 1 Magnum DS Switchgear Assembly NOTICE INFORMATION PROVIDED IN THIS INSTRUCTION MANUAL AND BY OTHER SUPPLIED DOCUMENTATION AND OR DRAWINGS SHOULD BE READ AND UNDERSTOOD BY ALL PERSONNEL RES...

Page 4: ...E CIRCUIT BY OPENING THE BREAKER OR SHORT CIRCUIT CURRENT TRANSFORMER SECONDARY TERMINALS BEFORE ENERGIZING THE CIRCUIT AND PROCEEDING WITH MAINTENANCE 8 Always ensure all assembly hardware is in plac...

Page 5: ...ures and control schemes are often incorporated per customer specifications These special features are evident and portrayed on the drawings and diagrams for the specific assembly received Instruction...

Page 6: ...m DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 3 Arc Resistant Switchgear Side Elevation Rear Access With Plenum D 72 1828 78 1981 84 2133 90 2286 A 22...

Page 7: ...DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 4 Arc Resistant Switchgear Side Elevation Front Access With Plenum D 72 1828 78 1981 84 2133 90 2286 A 22...

Page 8: ...for Magnum DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Figure 5 Minimum 10 Foot Ceiling Limitation with No Plenum 105 2 TOP OF FLAPS 10 FOOT MIN CEILING NO O...

Page 9: ...T TO PERIODICALLY INSPECT THE BREAKER BELLOWS FOR DAMAGE ANY HOLES RIPS TEARS DEFORMATION OR CRACKS INDICATE THE BELLOWS PART 87C0111H01 SHOULD BE REPLACED DANGER CLOSING THE BREAKER DOOR AFTER RACKIN...

Page 10: ...s EATON www eaton com Figure 9 Plenum Installation Rear Access Shown Front Access similar DETAIL A A 5 16 18 BASKET NUTS IN PLENUM MOUNTING PLATE 22 WIDE SECTION SHOWN OTHER SECTION WIDTHS SIMILAR PLE...

Page 11: ...ns are connected and in permanent position To mount the plenum place it on top of the gear such that the shorter vertical side faces the front of the switchgear Holes for mounting the plenum will be a...

Page 12: ...with cage nuts pre installed on all four sides of the opening to receive bolt and washer hardware when connecting the exhaust duct HARDWARE FOR CONNECTING TOP AND SIDES OF EXHAUST DUCT TO PLENUM USE 5...

Page 13: ...perating conditions this door shall remain closed and is held in place by a thread cutter screw as shown In the event of an internal arc pressure gasses and debris will be directed through the exhaust...

Page 14: ...in a slab the bottom pan must have holes cut into it to allow the conduit to pass through while maintaining the no larger than in gap requirement DWG NO MODEL REV SHEET OF TITLE ALL REV NOTES LISTED...

Page 15: ...15 Instruction Booklet IB01900001E Effective August 2017 Instructions for Magnum DS Metal Enclosed Low Voltage ARC Resistant Switchgear Assemblies EATON www eaton com Notes...

Page 16: ...n the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract b...

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