Eaton EPS2-411-2000 Installation And Operation Manual Download Page 1

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Enterprise Power Solutions

Installation and Operation Guide

Issue: IPN 997-00012-56C

Issue Date: September 2008

Refer to the separate SC200 or SC100 system controller handbook for full

details of the system controller operation -

www.Powerware.com/DC_manuals.

Eaton Corporation

Telecommunications Solutions Division

www.powerware.com

[email protected]

Summary of Contents for EPS2-411-2000

Page 1: ...00012 56C Issue Date September 2008 Refer to the separate SC200 or SC100 system controller handbook for full details of the system controller operation www Powerware com DC_manuals Eaton Corporation...

Page 2: ...contained in this document is subject to change without further notice Subject to the right to use its equipment Eaton Corporation does not convey any right title or interest in its intellectual prop...

Page 3: ...ces for ac and dc powered equipment the relevant local electrical safety regulations and wiring standards Electronic equipment operators and maintenance staff competent in operation of dc power system...

Page 5: ...ow Voltage Disconnect option 8 Chapter 2 Preparation Overview 9 Warnings 10 Inspecting the Equipment and Reporting Damage 12 Chapter 3 Installation Overview 13 Installation Tasks 14 Task 1 Check the A...

Page 6: ...1 Chapter 6 Maintenance Overview 43 Troubleshooting 44 Replacing or Adding a Rectifier 47 Replacing or Adding a Circuit Breaker 48 Replacing or Adding a Battery Module 51 Battery Care 55 Battery Tempe...

Page 7: ...Corporation All Rights Reserved IPN 997 00012 56C September 2008 1 C h a p t e r 1 General Description Overview Topic Page Enterprise Power Solutions DC Power Systems 2 Rectifier Modules APR48 3G EPR4...

Page 8: ...compact 2U or 3U 19 inch rack mount modules with optional battery backup Two models are available EPS2 models accommodate one or two EPR48 3G or APR48 3G rectifier modules an SC200 or SC100 system con...

Page 9: ...Use Rectifier blank panel RM3B A01 to cover an un used rectifier position Battery circuit breaker 1 connected to battery connector 1 on rear Battery circuit breaker 2 connected to battery connector 2...

Page 10: ...e earthing terminal M6 See details on page 18 Battery temperature sensor for use with optional battery modules See details on page 26 DC terminal cover Negative live dc terminals 1 10 connected to loa...

Page 11: ...ions and alarm functions The system controller is supplied pre configured Some configuration file changes can be made with the keypad or all settings can be changed via a PC connected to the USB SC200...

Page 12: ...and system communications connector RS232 connector Ethernet connector and status LEDs SC100 System Controller The SC100 system controller is a full featured control and monitoring solution which prov...

Page 13: ...with a Network Management System NMS using SNMP Alarm and status messages to GSM Short Messaging Service SMS text capable cell phones Communication with an alarm management system using voltage free...

Page 14: ...ither fixed side rails or battery shelves These are not supplied with the battery modules For specifications see details on page 60 For purchasing information see Spare Parts on page 66 For informatio...

Page 15: ...Preparation 4 Copyright 2008 Eaton Corporation All Rights Reserved IPN 997 00012 56C September 2008 9 C h a p t e r 2 Preparation Overview Topic Page Warnings 10 Inspecting the Equipment and Reporting...

Page 16: ...suitable for use in a computer room as defined in the Standard for Protection of Electronic Computer Data Processing Equipment ANSI NFPA 75 Ne peut tre utilis dans une salle d ordinateurs telle que d...

Page 17: ...and the earthing conductor Cet appareil comporte une connexion entre le conducteur reli la terre du circuit d alimentation c c et son conducteur de terre All of the following installation conditions m...

Page 18: ...mpleted Equipment Incident Report on page 71 Only dispose of battery modules according to Battery Disposal and Recycling on page 55 Check the battery recharge dates on the shipping carton labels Do no...

Page 19: ...Tasks 14 Task 1 Check the AC Supply 14 Task 2 Customize EPS2 EPS5 15 Task 3 Mount the EPS2 EPS5 in the Rack 18 Task 4 Connect the Output Cables 21 Task 5 Install the Batteries Modules if required 23 T...

Page 20: ...Batteries Modules if required See details on page 23 6 Mount the Battery Temperature Sensor if required See details on page 26 7 Connect communications cable if required See details on page 26 8 Conn...

Page 21: ...pecifications on page 59 or the ac supply is 1W N but the neutral is not clearly identified Procedure complete Task 2 Customize EPS2 EPS5 Step 1 Check position of mounting brackets EPS2 EPS5s are pre...

Page 22: ...ch battery connector to be used See Specifications on page 59 for the battery circuit current rating See Spare Parts on page 66 for circuit breaker type and purchasing information The current rating o...

Page 23: ...10A 8A 15A 12A 20A 16A 25A 20A 30A 24A See Spare Parts on page 66 for circuit breaker types and purchasing information The current rating of the circuit breakers must be derated to 80 1 Remove the ci...

Page 24: ...e Rack Step 1 Check clearances The EPS2 EPS5 requires the following clear space Front adequate space for access and ventilation for rectifiers 600mm 24 minimum recommended Rear adequate space for vent...

Page 25: ...PS5 is to be powered provide a connection to the building protective earth If this connection is provided then no further action is required 2 If not the Service Person shall arrange for the installat...

Page 26: ...p The EPS2 EPS5 can be configured with either the output positive connected to ground standard or with a floating output optional 1 Check if the equipment to be powered requires a dc supply with outpu...

Page 27: ...ly only at telecom communications installations then also Connect a telecom ground link cable from the telecom ground terminal to the telecom ground bar as shown in the following diagram Use Wire Mult...

Page 28: ...ipment For greater distances increase the cable size Step 3 Connect dc output cables 1 Route the cables to the rear of the EPS2 EPS5 2 Connect the first positive cable to the LOAD COMMON terminal 1 3...

Page 29: ...tall batteries in a sealed room or cabinet Do not attempt to disassemble battery modules Return them in their original packaging with a completed Equipment Incident Report on page 71 Only dispose of b...

Page 30: ...ople are required to lift a module into a rack 2 Secure the battery module to the front of the rack using the rack fixing screws provided Step 4 Connect cables 1 Connect the battery modules together i...

Page 31: ...e in group 1 Battery cable connected from BATT2 to first battery module in group 2 Group 2 battery modules connected together Group 1 battery modules connected together Connector for next battery modu...

Page 32: ...ensor cable to near the middle battery module Do not run the sensor cable along ac supply cables Interference may cause false readings Step 2 Fix sensor 1 Fix the sensor approximately above the middle...

Page 33: ...C200 Top cover Cable entry also used by temperature sensor cable Communications cable SC200 system controller Step 3 Plug into Ethernet and or RS232 port as required 1 See the diagram on page 5 for po...

Page 34: ...of the EPS2 EPS5 If the cord sets are missing or must be replaced then refer to Spare Parts on page 66 for replacement items Step 2 Connect at the ac supply point 1 Check the ac supply point is isola...

Page 35: ...C September 2008 29 C h a p t e r 4 Start Up Overview Topic Page Start Up Tasks 30 Task 1 Inserting the Rectifiers 30 Task 2 Pre Power Up Checklist 31 Task 3 Applying AC Power 31 Task 4 Configuring th...

Page 36: ...wer to Battery and Load See details on page 34 Task 1 Inserting the Rectifiers Do NOT install the rectifiers until the room has been cleaned and is dust free Do NOT switch on the ac supply at this sta...

Page 37: ...d the integrity of the installed cabling All covers are in place and all empty rectifier slots are covered with blanking panels DC powered equipment is switched off All circuit breakers are in the Off...

Page 38: ...ypad select Menu Rectifiers See details on page 61 Check that all rectifiers are registered If any problems see Troubleshooting on page 44 After start up of the system controller there will be a loud...

Page 39: ...enu Configuration Temp Compensation Edit or On SC200 go to Control Processes Temperature Compensation Enabled Select Disable 3 Change Float Voltage dc output voltage if required If required the Float...

Page 40: ...fter installation or long term storage Step 2 Connect load 1 Follow the equipment suppliers instructions for starting the equipment 2 Switch on the load circuit breakers 3 Check the equipment powers u...

Page 41: ...ved IPN 997 00012 56C September 2008 35 C h a p t e r 5 System Controller Topic Page Configuration File 36 Starting the SC200 or SC100 37 SC200 or SC100 Operation using the Keypad and Screen 38 SC200...

Page 42: ...er Operation Handbook Backup and Restore The configuration file settings in the SC200 or SC100 can be saved to Backup or loaded from Restore a PC laptop using DCTools Web Backup and Restore can be use...

Page 43: ...When dc power is applied to the SC200 or SC100 via the RXP connector YS11 the start up sequence begins SC200 Approx 60s Start up screen Summary screen Main menu All active alarms are displayed See de...

Page 44: ...dvice see Worldwide Support on page 73 To use DCTools Web to enable disable keypad access In DCTools Web go to Communications Front Panel Set Access to Unprotected keypad access is allowed or Protecte...

Page 45: ...r Use the keypad to go to Settings Setup Audible Alarms The audible indicator will still indicate an invalid key press SC200 or SC100 Operation Using a PC Laptop DCTools is configuration software for...

Page 46: ...connected to the SC200 or SC100 s RS232 port For remote PC laptop connection details see Communications Options in the System Controller Operation Handbook Before you start you will need The latest v...

Page 47: ...ilable via DCTools see System Operation in the System Controller Operation Handbook For help using DCTools press F1 SC200 or SC100 Identity Information The following identity information is stored in...

Page 48: ...to find System Manufacturer The manufacturer of the dc power system System Type The EPS2 EPS5 model number System Serial Number The EPS2 EPS5 serial number System Location Location of EPS2 EPS5 at the...

Page 49: ...ved IPN 997 00012 56C September 2008 43 C h a p t e r 6 Maintenance Overview Topic Page Troubleshooting 44 Replacing or Adding a Rectifier 47 Replacing or Adding a Circuit Breaker 48 Replacing or Addi...

Page 50: ...ly Rectifier s not fully inserted Insert rectifier and tighten retaining screw Green LED of one or more rectifiers is off Internal rectifier fault Remove the rectifier and insert another one in the sa...

Page 51: ...eturn to normal operation when the ac supply voltage is within the specified range See Specifications on page 59 DC overvoltage Remove and re insert rectifier s or shut down and restart using DCTools...

Page 52: ...aulty rectifier is removed Replace faulty rectifier with one that is working Return the faulty rectifier for service System has no dc output rectifiers are on Load circuit breaker open Switch on the r...

Page 53: ...disassemble faulty rectifiers Return them in their original packaging with a completed Equipment Incident Report on page 71 Removing a Rectifier Step 1 Undo the rectifier retaining screw This will rel...

Page 54: ...oller and download its operating parameters No adjustments are required Procedure complete Replacing or Adding a Circuit Breaker Circuit breakers can be replaced without switching off the dc power sys...

Page 55: ...aker Step 1 Disconnect the load or battery module s if required If installing a load circuit breaker then switch off the equipment if any connected to the circuit breaker Refer to the equipment suppli...

Page 56: ...uit breaker For a load circuit breaker Switch the load circuit breaker to the ON I position Follow the equipment suppliers instructions for starting the equipment Check the Load Fuse Fail alarm clears...

Page 57: ...ment Incident Report on page 71 Only dispose of battery modules according to Battery Disposal and Recycling on page 55 Check the battery recharge dates on the shipping carton labels Do not use the bat...

Page 58: ...go to Battery Battery Battery Capacity Set Battery Capacity to the number of battery modules x 18Ah Procedure complete Installing a Battery Module Step 1 Fit rack rails or battery shelves if required...

Page 59: ...k fixing screws provided Step 4 Switch off battery circuit breaker Step 5 Connect cables 1 Connect the battery modules together in series in two groups if two battery circuit breakers are fitted Maxim...

Page 60: ...if required maximum 5 per group 10 total Step 6 Switch on battery circuit breaker The batteries will charge to 90 capacity in approximately 3 hours However it is recommended that they are charged for...

Page 61: ...red then ensure they are recharged every 6 months by plugging them into a EPS2 EPS5 The batteries will charge to 90 capacity in approximately 3 hours However it is recommended that they are charged fo...

Page 62: ...a system controller However a system controller configured for a particular nominal system voltage 48V or 24V can only be converted to the other nominal system voltage by loading a new configuration...

Page 63: ...figuration settings to the correct values provided the system controller is set for the correct nominal system voltage Step 5 Check the system controller operation 1 Map the I O board SC200 only In DC...

Page 64: ...racterize With IOB Values Press Enter No further action is needed 3 If Characterize With IOB Values if not available the LVD must be characterized This will cause the LVD contactor to disconnect the b...

Page 65: ...Input Fuses internal APR48 3G 16A 250V EPR48 3G 8A 250V System Output Output Voltage nominal 48V Output Voltage With battery Without battery Factory preset 54 5V 0 1V Range 43 55V Adjustable 48 57 5V...

Page 66: ...4kg 23 lb EPS5 models 14 2kg 31 3 lb Rectifier APR48 3G or EPR48 3G 1 7kg 3 7 lb Excluding rectifiers and battery modules Communications USB SC200 only Version 1 1 Speed Full Speed 12Mbits s Connecto...

Page 67: ...Appendix B Controller Menus 4 Copyright 2008 Eaton Corporation All Rights Reserved IPN 997 00012 56C September 2008 61 A p p e n d i x B Controller Menus SC200 Menu LVDs MPM Battery Setup IOBs Info...

Page 68: ...00012 56C September 2008 SC100 Menu The following diagram shows the Status Screens and main navigation Any active alarms are displayed in rotation Scroll to show any other rectifiers List of any acti...

Page 69: ...plan to add more equipment later then you may want to size the EPS2 EPS5 so that it can also supply this future requirement Up to 10 dc circuits can be connected to each EPS2 EPS5 3 Select the EPS2 EP...

Page 70: ...llowing graph 2 The number shown in each zone of the graph is the number of battery modules required 3 Connect the modules as shown on page 24 Connect up to five modules to each battery connector Batt...

Page 71: ...d other heavy items Appropriate platform s and access for working at height if required Essential Tools Standard electrical toolkit with insulated tools plus Torque wrench Torque screwdriver with insu...

Page 72: ...DU 25 2 30A Heinemann JC1S B3 AI 05 D DU 30 2 7 Optional battery module Eaton Powerware 5125 EBM 8 Battery module 4 post Fixed Rail Kit Eaton Powerware RAILKIT2U 9 Battery connection cable 10AWG 4 co...

Page 73: ...ghts Reserved IPN 997 00012 56C September 2008 67 A p p e n d i x E Circuit Diagrams Drawing Number Issue Title 3701337 A Block Diagram EPS5 with 4 x Option ve Earth Only 3692979 C WIRING DIAGRAM RM3...

Page 77: ...erServiceNZ eaton com Date Customer Information Company Postal Address Return Address Not PO Box Telephone Fax Email Contact Name Location of Failure Product code Serial number Document number System...

Page 79: ...tive the closest office from the following list telephone 64 3 343 7448 or email CustomerServiceNZ eaton com Australia Tel 1300 877 359 Canada Tel 1 800 461 9166 Central America Tel 52 55 9000 5252 Ch...

Page 81: ...cation 3 Blank Panel See Spares C Characterization of LVD 58 Circuit Breakers 48 66 Connecting to circuit breakers 21 Location 3 Circuit Diagram 67 Clearances 18 Communications 5 60 Communications Opt...

Page 82: ...2 Modem PSTN GSM See Communications N Network Management System NMS See SNMP P PC Laptop Connection via USB See USB Communications PowerManagerII 7 Problems See Troubleshooting PSTN Modem Communicati...

Page 83: ...Communications SNMP 7 Software Versions 7 Sound See Audible Alarm Indication Spares 66 Specifications 59 Start Up Delay 31 Summary Screen 37 System Sizing 2 63 T Technical Assistance 73 Temperature 5...

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