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Instruction leaflet 

IL05407001E

Effective October 2010

E5-648-C446x electronic preset 

counter with four presets (relays)

LCD negative, red-green backlighting

eaton corporation

 www.eaton.com

1.  preface

Please read this instruction manual carefully before installation  

and start-up. Please observe all warnings and advice, both for  

your own safety and for general plant safety. If the device is not 

used in accordance with this instruction manual, then the intended 

protection can be impaired.

2.  Safety instructions and warnings

Please use the device only if its technical condition is perfect.  

It should be used only for its intended purpose. Please bear in 

mind safety aspects and potential dangers and adhere to the  

operating instructions at all times.

2.1  Use according to the intended purpose

The preset counter detects and measures pulses, times and  

frequencies up to max. 60 kHz and offers a wide variety of  

different operating modes. At the same time, the preset counter 

processes programmed presets. Use for any purpose over and 

beyond this will be deemed as not in accordance with its intended 

purpose and thus not complying with the requirements. 
The application area for this device lies in industrial processes  

and controls, in the fields of manufacturing lines for the metal, 

wood, plastics, paper, glass, textile and other like industries.  

Over-voltages at the terminals of the device must be kept within 

the limits of overvoltage Category II.
The device must only be operated when mounted in a panel in the 

correct way and in accordance with the section 

Technical Data

.

Correct operation of the device requires the mandatory use of  

the appropriate external safety fuse. Advice concerning the  

recommended fuse-protection can be found under 

Technical Data

.

The device is not suitable for use in hazardous areas and for areas 

excluded in EN 61010 Part 1.
If the device is used to monitor machines or processes in which, 

in the event of a failure of the device or an error made by the 

operator, there might be the risk of damaging the machine or 

causing an accident to the operators, then it is your responsibility 

to take the appropriate safety measures. 

2.2  Mounting in a control panel

 

CAUTION!

MOUNT The devICe AwAy frOM heAT sOUrCes ANd AvOId dIreCT 

CONTACT wITh COrrOsIve lIqUIds, hOT sTeAM Or sIMIlAr.

Mounting instructions

1.  Remove mounting clip from the device.
2.  Insert the device from the front into the panel cut-out,  

ensuring the front-panel gasket is correctly seated. 

3.  Slide the fixing clip from the rear onto the housing, until the 

spring clamps are under tension and the upper and lower 

latching lugs have snapped into place.

2.3  Electrical installation

 

dANGer!

The devICe MUsT be dIsCONNeCTed frOM The pOwer sUpply, 

befOre ANy INsTAllATION Or MAINTeNANCe wOrk Is CArrIed  

OUT. AC-pOwered devICes MUsT ONly be CONNeCTed TO The  

lOw-vOlTAGe NeTwOrk vIA A swITCh Or CIrCUIT breAker. 

INsTAllATION Or MAINTeNANCe wOrk MUsT ONly be CArrIed  

OUT by qUAlIfIed persONNel.

Advice on noise immunity

All connections are protected against external sources of  

interference. The installation location should be chosen so that 

inductive or capacitive interference does not affect the device or 

its connecting lines. Interference (e.g. from switch-mode power 

supplies, motors, clocked controllers or contactors) can  

be reduced by means of appropriate cable routing and wiring. 

Measures to be taken:

• 

Use only shielded cable for signal and control lines.  

Connect cable shield at both ends 

• 

The conductor cross-section of the cables should be  

a minimum of 0.4 mm²

• 

The shield connection to the equipotential bonding should  

be as short as possible and with a contact area as large  

as possible (low-impedance)

• 

Only connect the shields to the control panel, if the latter  

is also earthed 

• 

Install the device as far away as possible from  

noise-containing cables

• 

Avoid routing signal or control cables parallel to power lines

• 

Cables and their insulation should be in accordance with the 

intended temperature and voltage ranges

3.  Description

• 

Six-digit multifunction LCD display

• 

Easy-to-read two-line LCD-display with annunciators for  

both the displayed preset and the status of the outputs

• 

Simultaneous display of the actual value and of the presets  

or auxiliary counters 

• 

Versions with/without backlit display

• 

Add./Sub. preset counter with four presets

• 

Relay outputs

• 

Easy-to-program 

• 

Simple preset entry via the front keys or via the  

Teach-In function

• 

Step preset

• 

Pulse, frequency, time or batch counter

• 

Preset counter, Batch counter or Total counter  

(cumulative count)

• 

Set function for pulse and time counter

• 

Multiplication (00.0001–99.9999) and division factor  

(01.0000–99.9999) for pulse counter and frequency meter

• 

Averaging and start delay for frequency meter

• 

Input modes:

• 

Pulse counter: cnt.dir, up.dn, up.up, quad, quad2, quad4,  

A/B, (A-B)/Ax100%

• 

Frequency meter: A, A – B, A + B, quad, A/B, (A-B)/Ax100%

• 

Timer: FrErun, Auto, InpA.InpB, InpB.InpB

• 

Output operations: 

Add, Sub, AddAr, SubAr, AddBat, AddTot

• 

Four-stage RESET-Mode

• 

Three-stage keypad locking (Lock)

• 

MPI input for Display Latch, Teach-In function or Set function

• 

Supply voltage 90–260 Vac or 10–30 Vdc

Summary of Contents for E5-648-C446 Series

Page 1: ...Effective October 2010 Instruction leaflet IL05407001E E5 648 C446x electronic preset counter with four presets relays LCD negative red green backlighting ...

Page 2: ...5 7 8 1 Default parameters 5 7 8 2 Parameter sets 5 7 8 3 Setting the Basic function 6 7 8 4 Pulse counter 6 7 8 5 Tacho frequency meter 8 7 8 6 Timer 9 7 9 Setting the presets 13 7 9 1 Setting via decade keys 13 7 9 2 Setting with Teach In function 13 7 10 Set function 13 8 Error message 13 9 Connections 14 9 1 Signal and control inputs 14 9 2 Supply voltage and outputs 14 10 Technical data 14 10...

Page 3: ...gasket is correctly seated 3 Slide the fixing clip from the rear onto the housing until the spring clamps are under tension and the upper and lower latching lugs have snapped into place 2 3 Electrical installation DANGER The device must be disconnected from the power supply before any installation or maintenance work is carried out AC powered devices must only be connected to the low voltage netwo...

Page 4: ...no counting while active Frequency meter no counting while active Timer no time measurement while active Gate hi no time measurement while not active Gate Lo 5 4 Lock input Static keypad lock input for presets or programming Lock out level can be set in the programming menu 5 5 MPI Input Programmable as Display Latch Set or Teach In input 6 Outputs 6 1 Output 1 and output 3 Relay with potential fr...

Page 5: ...or checked again Pressing the decade key T2 selects the termination of the programming The security prompt appears in the display Pressing the Prog Mode key acknowledges this prompt and terminates the programming the modified settings are saved in the EEPROM The text SAVE is displayed for 2s 7 8 Programming menu 7 8 1 Default parameters Three default parameter sets have been permanently stored the...

Page 6: ...ut Differential counting A B INP A count input add INP B count input sub Totalizing A B INP A count input add INP B count input add Quadrature input INP A count input 0 INP B count input 90 Quadrature with pulse doubling INP A count input 0 INP B count input 90 Each pulse edge of INP A will be counted Quadrature x4 INP A count input 0 INP B count input 90 Each pulse edge of INP A and INP B will be...

Page 7: ... counter Output 2 timed signal active when main counter preset value 2 Automatic reset to zero when main counter preset 2 Output 3 active when main counter preset value 3 Batch counter counts the number of automatic repetitions of preset 2 Output 1 resp 4 active when batch counter preset 1 resp 4 Manual reset sets both counters to zero Electrical reset only sets the main counter to zero Count mode...

Page 8: ...input When the MPI input is activated the display is frozen and remains frozen until the MPI input is deactivated Internally the frequency meter continues running When the MPI input is activated the current frequency for the preset that has just been selected will be adopted as the new preset value See also 7 9 Display color for device E5 648 C446x Display color Upper line red Lower line red Displ...

Page 9: ...solution 0 no decimal place 0 0 1 decimal place 0 00 2 decimal places 0 000 3 decimal places Moving average Moving average calculated AVG 2 over 2 measurements AVG 5 over 5 measurements AVG 10 over 10 measurements AVG 20 over 20 measurements Start delay Programmable from 00 0 to 99 9s At the start of a measurement the measurement results within this time period are ignored Waiting time Programmabl...

Page 10: ...input When the Lock input is activated the programming is inhibited When the Lock input is activated the setting of the preset values is inhibited When the Lock input is activated the setting of the preset values and the programming are both inhibited 7 8 6 2 Main menu for output operations Main menu for determining the operation of the outputs Count mode ADD Outputs active when count status prese...

Page 11: ...999999 A previously programmed decimal point will be displayed Display color for device E5 648 C446x Display color Upper line red Lower line red Display color Upper line red Lower line green 7 8 6 4 Main menu for reset mode Setting the reset mode Manual reset with red key and electrical reset reset input No reset possible red key and reset input inhibited Only electrical reset possible reset input...

Page 12: ... preset 2 Deactivation only in positive direction SUB mode output operations permanent signal at output 2 becomes passive when count zero Deactivation only in negative direction ADD mode output operations timed signal at output 2 becomes active with positive direction and when count preset 2 and subsequently with negative direction and when count preset 2 SUB mode output operations timed signal at...

Page 13: ...ia decade keys In operating mode preset 4 will be displayed in the lower line excepted for the output operations AddBat and AddTot Press the Prog Mode key until the preset to be changed is displayed or Press any decade key Display switches to the editor mode Set the desired preset value using the decade keys Press the Prog Mode key to confirm the value and save it Display switches to the editor mo...

Page 14: ... O 4 19 Relay contact N O 3 Output 3 20 Relay contact C 3 10 Technical data 10 1 General data Display LCD positive or negative backlit 2 x 6 digit Digit height Upper line 9 mm Lower line 7 mm Special characters 2 mm Overload Blinking 1s Underload Counter loses up to 1 decade no pulses Data retention 10 years EEPROM Operation 8 keys 10 2 Pulse counter Count frequency max 50 kHz see section 13 Frequ...

Page 15: ...Output 4 Relay with changeover contact Switching voltage max 125 Vac 110 Vdc Switching current max 1A AC 1A DC min 1 mA AC DC Switching capacity max 62 5 VA 30W Mechanical service life switching cycles 5 x 107 Number of switching cycles at 0 5A 125 Vac 1 x 105 Number of switching cycles at 1A 30 Vdc 1 x 105 10 7 Supply voltage AC supply 90 260 Vac max 8 VA 50 60 Hz Ext fuse protection T 0 1A DC su...

Page 16: ...29 kHz 29 kHz 29 kHz 5V level Typ Low 1 0V Typ High 4 0V Display Add Sub AddAr SubAr AddBat AddTot Cnt Dir 9 kHz 1 3 kHz 1 6 kHz Up Dn Up Up 9 kHz 1 3 kHz 1 6 kHz Quad Quad 2 9 kHz 0 5 kHz 0 7 kHz Quad 4 9 kHz 0 5 kHz 0 7 kHz A B A B A 9 kHz 9 kHz 9 kHz E5 648 C446 x Supply voltage 1 90 to 260 Vac 2 10 to 20 Vdc 13 2 Frequency meter HTL level AC supply Typ Low 2 5V Typ High 22V DC supply 12V Typ L...

Page 17: ...0 1 2 1 0 0 1 INP A INP B ADD SUB P P P P 1 P 1 P 1 P 2 Inp A Count input add Inp B Count input sub Add Display 0 Preset Sub Display Preset 0 Up Up 1 0 2 3 4 6 7 INP A INP B ADD Inp A Count input 1 add Inp B Count input 2 add Add Display 0 Preset Quad 0 1 2 3 2 1 0 P P 1 P 2 P 3 P 2 P 1 P INP A INP B ADD SUB A 90 B Inp A Count input Count on one edge Inp B Reverse direction Add Display 0 Preset Su...

Page 18: ...P 4 P 5 P 5 P 6 P 6 P 7 2 3 3 4 4 5 5 6 6 7 A 90 B Inp A Count input Count on rising and on falling edges Inp B Count input Count on rising and on falling edges Reverse direction Add Display 0 Preset Sub Display Preset 0 A B 0 1 1 1 2 3 4 0 1 2 3 3 4 4 0 1 0 5 0 33 0 66 0 75 1 INP A Counts A INP B Counts B Display Inp A Count input 1 Inp B Count input 2 Formula A B A B A 0 1 1 1 2 3 4 0 1 2 3 3 4 ...

Page 19: ...ub Display Preset 0 InB InB INP B GATE ADD SUB T1 T2 off on off 0 T1 T1 T2 P T1 T2 P T1 P Inp A no function Inp B Start Stop Add Display 0 Preset Sub Display Preset 0 FrRrun off T1 T2 on off GATE ADD SUB 0 T1 T1 T2 P T1 T2 P T1 P Inp A no function Inp B no function Control of the timing only via the GATE input Add Display 0 Preset Sub Display Preset 0 Auto off on off T1 T2 T3 T4 0 P P T1 P T2 P T2...

Page 20: ...P A INP B Display Inp A Frequency input 1 Inp B Frequency input 2 Formula A B AaddB 0 0 x FA0 FA1 FA2 0 0 x FB0 FB1 FB2 0 0 FA0 FB2 FA0 FB0 FA1 _ FB1 INP A INP B Display Inp A Frequency input 1 Inp B Frequency input 2 Formula A B Quad 0 0 FA0 FA1 FA2 FA3 FA4 Display INP B INP A fA0 fA1 fA2 fA3 fA4 fA5 A 90 B Inp A Frequency input 1 Inp B Reverse direction A B 0 0 x FA0 FA1 FA2 0 0 x FB0 FB1 FB2 0 ...

Page 21: ...dditionally in the mode and Add RESET PR2 PR1 PR3 PR4 COUNTER OUT P1 P3 P4 OUT P2 t t t t t Sub RESET PR2 PR1 PR3 PR4 COUNTER OUT P1 P3 P4 OUT P2 t t t t t AddAr t t t t t t RESET PR2 PR1 PR3 PR4 COUNTER OUT P1 P3 P4 OUT P2 SubAr t t t t t t RESET PR2 PR1 PR3 PR4 COUNTER OUT P1 P3 P4 OUT P2 AbbBat t t t t t t t t t RESET PR2 PR3 PR4 PR1 COUNTER BATCH OUT P1 OUT P4 OUT P3 OUT P2 t AddTot t t t t t ...

Page 22: ... E5 648 C446x electronic preset counter with four presets relays LCD negative red green backlighting eaton corporation www eaton com 18 Dimensional drawings mm 48 48 45 15 5 91 7 4 25 max 10 5 Figure 2 Dimensional Drawing Figure 3 Panel Cut Out 45 0 6 45 0 6 ...

Page 23: ...23 Instruction leaflet IL05407001E Effective October 2010 E5 648 C446x electronic preset counter with four presets relays LCD negative red green backlighting eaton corporation www eaton com Notes ...

Page 24: ...s Reserved Printed in USA Publication No IL05407001E Z9872 October 2010 PowerChain Management is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction leaflet IL05407001E Effective October 2010 E5 648 C446x electronic preset counter with four presets relays LCD negative red green backlighting ...

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