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EATON

  

Duraforce HMR Conversion Procedures Manual  E-MOPI-TM005-E   July 2012

Operational Parameters

Lifetime Recommendations

Eaton high pressure units are designed for excellent 

reliability and long service life. The actual service life of a 

hydraulic unit is determined by numerous factors. It can be 

extended significantly through proper maintenance of the 

hydraulic system and by using high-quality hydraulic fluid.

Beneficial Conditions For Long Service Life

Speed 

Lower continuous maximum speed

Operating Pressure 

Less than 300 bar Δp on average

Maximum Pressure 

Only at reduced displacement

Viscosity 

15 ... 30 cSt

Power 

Continuous power or lower

Purity of Fluid 

18/16/13 in accordance with ISO 4406 or better

Adverse Factors Affecting Service Life

Speed 

 Between continuous maximum speed and intermittent 

maximum speed

Operating Pressure 

More than 300 bar Δp on average

Viscosity 

Less than 10 cSt

Power 

Continuous operation close to maximum power

Purity of Fluid 

 Lower than 18/ 16/ 13 in accordance with ISO 4406

Filtration

For Reliable Proper Function and Long Service Life 

18/16/13 in accordance with ISO 4406 or better

Minimum Requirements  

20/18/15 in accordance with ISO 4406

Commissioning  

 The minimum purity requirement for the hydraulic oil is based on the most sensitive 

system component. For commissioning we recommend a filtration in order to achieve 

the required purity.

 Filing in Operation of Hydraulic Systems 

 The required purity of the hydraulic oil must be ensured during filling or topping up. 

When 

drums, canisters or large-capacity tanks are used the oil generally has to be filtered. 

We recommend the implementation of suitable measures (e.g. filters) to ensure that 

the required minimum purity of the oil is also achieved during operation

International Standard  

 Code number according to ISO 4406 purity class according to  

SAE AS 4059 

 

18/16/13  

corresponds to  

8A/7B/7C 

 20/18/15   

9A/8B/8C

Operational parameters. 

Filtration

In order to guarantee 

long-term proper function 

and high efficiency of 

the hydraulic pumps the 

cleanliness level of the 

lubricant must comply 

with the following 

criteria according to 

Eaton Hydraulic Fluid 

Recommendation 03-401-

2010. Maintaining the 

recommended cleanliness 

level can extend the 

service life of the hydraulic 

system significantly.

For reliable proper function and long service life

18/16/13 in accordance with ISO 4406 or better

Commissioning

 

The minimum cleanliness level requirement for the 

hydraulic oil is based on the most sensitive component. 

For commissioning we recommend a filtration in order to 

achieve the required cleanliness level.

Filling and operation of hydraulic systems

 

The required cleanliness level of the hydraulic oil 

must be ensured during filling or topping up. When 

drums, canisters, or large-capacity tanks are used the 

oil generally has to be filtered. We recommend the 

implementation of suitable filters to ensure that the 

required cleanliness level of the oil is achieved and 

maintained during operation.

International standard

 

Code number according to ISO 4406

18/16/13          

Summary of Contents for DuraForce HMR Series

Page 1: ...Eaton DuraForce HMR Conversion Procedures...

Page 2: ...Orifices Set Up and Procedure 15 Maximum Displacement Adjustment Set up and Procedure 17 Minimum Displacement Adjustment Set up and Procedure 18 Adjust Crossover Relief Set up and Procedure 19 Operati...

Page 3: ...base unit you want to convert Cleanliness Cleanliness is extremely important when repairing a hydrostatic pump or motor Before disconnecting the lines clean foreign material from exterior of unit Wor...

Page 4: ...l l l l 16 Control Solenoids 0 not applicable l l l l l l A AMP 12V l l l l l l B AMP 24 V l l l l l l C DIN 12 V D DIN 24 V E Deutsch 12V F Deutsch 24V 17 Response Orifices A 0 6 mm E 1 0 mm l l l l...

Page 5: ...aforce HMR Conversion Procedures Manual E MOPI TM005 E July 2012 Blocking the Case Flushing Feature Set Up Important This procedure must be performed in a clean environment using clean Parts Tools and...

Page 6: ...please move to Procedure to Disable the Purge Valve section near the end of this document 1 Remove the spring with the needle nose pliers The safest way to remove spools springs etc like this is with...

Page 7: ...with Standard or Optimized Shuttle Valve Assemblies For unit with Dampened Shuttle Valve Assembly please move to Procedure to Disable the Purge Valve section near the end of this document Reinstall th...

Page 8: ...dure to Disable the Purge Valve Remove the purge valve Important This procedure applies to HMR Motors with Standard Optimized or Dampened Shuttle Valve Assemblies 1 Replace the existing purge valve wi...

Page 9: ...Loop Purge Valve with the 13mm wrench Install the Open Loop Purge Valve and tighten it with the 17mm wrench Torque it to 15 N m 11 ft lb Procedure to Exchange an Open Loop Purge Valve with a Closed L...

Page 10: ...hough these locations may differ from one unit type to the other the internal parts are the same This procedure must be performed in a clean environment using clean Parts Tools and Lubricants Importan...

Page 11: ...the Loctite used to keep the shuttle body in place heat the area directly above the shuttle assembly as shown here 3 Remove the first set of shuttle spool spring and shim combination 2 Use the specia...

Page 12: ...the rear head and torque it using the special Eaton tool refer to the torque chart at the bottom of this page Note An HMV motor is used to show the necessary steps throughout this document The same p...

Page 13: ...ing DOR block with the 3mm Allen wrench Keep the S H C S with the DOR being removed Do NOT reused them with the new DOR block Remove the existing DOR block from the motor control Make sure that the O...

Page 14: ...a clean environment using clean Parts Tools and Lubricants Remove the existing motor control by removing the two S H C S with the 6mm Allen wrench Keep the two S H C S for reuse Make sure to remove t...

Page 15: ...Lubricants Exchanging Response Orifices on HMR Motors Set Up and Procedure Remove the four bolts that secure the control block as shown here 1 Remove the control block as shown here 2 Note Often the...

Page 16: ...into the control block as shown here 5 Position the control block on the motors rear head as shown here 6 Exchanging Response Orifices on HMR Motors continued Set Up and Procedure Important Inspect al...

Page 17: ...ustment Depending on the specific configuration of your motor it may or may not have a maximum displacement adjustment For those HMR motors without a maximum displacement adjustment please ignore this...

Page 18: ...ntrol pressure is supplied into the displacement override port thus forcing the HMR to maximum displacement To Adjust the Motor Minimum Displacement a Hold the adjustment stud stationary with the 6mm...

Page 19: ...her reaches this maximum limit stop all testing until the temperature cools off While supplying flow to Workport A read the pressure on the gauge This is the setting for the Workport A Relief Valve To...

Page 20: ...The required purity of the hydraulic oil must be ensured during filling or topping up When drums canisters or large capacity tanks are used the oil generally has to be filtered We recommend the implem...

Page 21: ...C 20 to 90 Working viscosity range mm s cSt 10 to 80 Optimum working viscosity mm s cSt 15 to 30 Max viscosity short time start up mm s cSt 1000 Permitted Pressure Fluids Recommended Viscosity Ranges...

Page 22: ...dard p 9 Part Description Qty 0009630107 O ring 1 6003451008 Valve Sleeve 1 9516003252 Ball 1 0009211007 Spring 1 9289003006 Shim 0 5mm as req d 9289003003 Shim 0 1mm as req d 6003435512 Screw Plug 1...

Page 23: ...rifice 0 9mm 2 0009037045 Orifice 1 0mm 2 0009037050 Orifice 1 2mm 2 0009037046 Orifice 1 5mm 2 0009037511 Orifice 1 8mm 2 0009037510 Orifice 2 1mm 2 O rings for Controls p 14 Part Description Qty 000...

Page 24: ...p Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shan...

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