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9

Operation

DPCT IOM InsTruCTIOn OPeraTIOn Manual

   MN124018EN   January 2023   www.eaton.com

running via a manual start, the engine needs to be manually 

stopped via the stop pushbutton located on the enclosure 

flange or by placing the controller in the OFF mode.

4.3.2  Automatic start sequence

Automatic start is defined as a low-pressure start condition, 

deluge valve start condition or a remote auto start. 

Whenever the engine is running via an automatic start, the 

engine can automatically stop once all starting conditions 

have returned to normal and the minimum run timer (MRT) 

has finished its timing cycle. If automatic shutdown is 

disabled, the engine needs to be manually stopped via the 

local STOP pushbutton located on the enclosure flange or by 

placing the controller in the OFF mode. 

4.3.2.1  OFF mode

When the MANUAL/OFF/AUTO (MOA) selector switch is 

placed in the OFF position the controller will not attempt to 

start the engine for any reason. Off mode also resets and 

silences all alarms.

4.3.2.2  MANUAL mode

When the MANUAL/OFF/AUTO (MOA) selector switch is 

placed in the MANUAL position this allows the starting of 

the engine using the manual crank buttons 

 

(Crank #1) 

and   (Crank #2)
These are located on the enclosure flange. For 

added cranking capacity, both buttons can be 

depressed simultaneously.
The engine can be stopped by the “Local Stop” pushbutton 

or by placing the controller in the OFF mode. The engine will 

automatically stop in the case of an OVERSPEED condition.
All alarms, except for “FAIL TO START”, are active in the 

MANUAL mode.

 CAUTION

Only depress Crank #1 or Crank #2 pushbuttons with 

controller in the MANUAL mode.

Do not depress the crank pushbuttons in any other mode or 

while the engine is running. Doing so can result in serious 

damage to the engine.

4.3.2.3  AUTO mode

A drop in system pressure, a valid remote input starting 

condition, or a Weekly Test Timer will initiate the “attempt 

to start” cycle. This cycle consists of 6 crank periods of 

15 seconds duration separated by 5 rest periods of 15 

seconds duration. Battery 1 and Battery 2 are alternated for 

each crank cycle. If one battery is inoperative or missing, 

the controller will lock-in on the remaining battery during 

the cranking sequence. Once the engine is running, the 

controller will stop all further cranking.

4.3.2.4  STOP modes

The Stop Mode is programmable for Automatic Shutdown 

- On or Off (see Appendix C). Note that the engine can be 

stopped in many cases by pressing the local STOP push 

button or at any time by placing the controller in the OFF 

position. It may also be stopped automatically in the event 

of an OVERSPEED condition.

4.3.2.4.1  Manual stop mode

The engine will continue to run until the “Local Stop” 

pushbutton is depressed - providing all starting causes have 

been eliminated.

4.3.2.4.2  Automatic shutdown

The engine will continue to run until the MRT has timed out 

and all starting causes have been eliminated.

4.3.2.4.3  Weekly test timer

Each DPCT controller is equipped with a Weekly Test Timer, to 

automatically exercise the engine in one-week intervals, based 

on the programmed setting. The controller initiates the starting 

sequence by opening a drain valve resulting in a simulated 

system pressure loss. The drain valve is automatically closed 

once the controller receives a Low-Pressure signal. The engine 

will continue to run for the programmed duration. “Weekly Test 

Started” will be saved into the controller memory.
To protect the engine, during the Weekly Test sequence, 

an OVERSPEED condition, LOW OIL PRESSURE or HIGH 

ENGINE TEMP alarm will automatically shut down the engine.

4.3.2.4.4  Test engine pushbutton

The Test Engine pushbutton is found on the HOME tab 

screen of the user interface touch screen. It is located just 

below the source voltage value.
Pressing the Test Engine pushbutton will require the user 

to input the length of the test run time. Once accepted the 

controller will initiate a starting sequence by momentarily 

opening the drain valve creating a drop in the system 

pressure. The controller will start the engine in the 

automatic mode.
The TEST sequence can be terminated by putting the 

controller in the OFF mode, pressing the STOP button, or 

pressing the ABORT TEST button.
All alarms are active in the test mode. To protect the engine, 

in the test mode, an OVERSPEED condition will automatically 

shut down the engine. A LOW OIL PRESSURE or HIGH 

ENGINE TEMP alarm will automatically shut down the engine 

only if all the starting conditions are cleared.

4.3.3  Minimum run time (MRT)

The MRT is only active when AUTOMATIC SHUTDOWN 

is enabled. The minimum run timer (MRT) performs the 

automatic stopping function in the controller. After a start 

initiated by the pressure sensor or by the “REMOTE 

Summary of Contents for DPCT

Page 1: ...DPCT IOM Instruction Operation Manual Installation manual...

Page 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS...

Page 3: ...chargers 4 3 1 2 Three step charge 4 3 1 2 1 Bulk 4 3 2 1 2 Overcharge 4 3 2 1 3 Float 4 3 1 3 Charger shut down 4 3 1 4 AC input fuse protection 4 3 1 5 Battery charger display 4 3 1 6 Battery charge...

Page 4: ...mote auto start 10 4 3 5 1 5 Deluge valve start 10 4 3 5 1 6 Low suction 10 4 3 5 1 7 Low foam level 11 4 3 5 1 8 Proof pressure switch 11 4 3 5 1 9 Low room temperature 11 4 3 5 1 10 High room temper...

Page 5: ...ltage 15 5 4 7 Battery voltage 15 5 4 8 Battery type 15 5 4 9 Common alarm settings 15 5 4 10 Notification area settings 15 5 4 11 Foam controller 15 5 4 12 Menu password 15 5 4 13 Controller serial n...

Page 6: ...7 5 7 3 AC power failure alarm 18 5 7 4 AC power failure start 18 5 7 5 Weekly engine test timer 18 5 8 Alarm setpoints tab 18 5 8 1 Source voltage alarm setpoint 18 5 8 2 Battery voltage alarm setpoi...

Page 7: ...Appendix G Alarm settings tab menu structure 33 Appendix H a Inputs outputs settings tab menu structure 34 Appendix H b Inputs outputs settings tab menu structure continued 35 Appendix I History stats...

Page 8: ...this agreement 50 17 For authorized parties in california 50 18 Enforcement rights 50 19 Data protection 51 20 Confidential information 51 21 Intellectual property ownership 51 22 Termination or susp...

Page 9: ...ipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser of user by its customers resulting from the use o...

Page 10: ...TIONS REQUIRED TO MAINTAIN WARRANTY REFER TO THE ASSOICATED DIMENSIONAL DRAWING FOR REFERENCE DRILLING HOLES OR INSTALLING CONDUIT ABOVE THE LEVEL OF THE MICROPROCESSOR BOARD MAY VOID WARRANTY All ele...

Page 11: ...o pumps in the system allow a ten 10 second delay between pumps If the Undervoltage Overvoltage alarms are present check the programmed values by referring to Appendix H If the values are programmed t...

Page 12: ...hich it was discharged The charge mode is recorded in the Diesel Plus message history 3 2 1 3 Float In Float Mode the charger maintains the battery voltage at 2 23 Volts per cell for a lead acid batte...

Page 13: ...e Once the battery reaches its minimum battery voltage the normal charge sequence will commence Forced charging will only occur once per battery charger power cycle 3 1 8 Battery charger specification...

Page 14: ...Crank 1 pushbutton is marked with the ISO symbol for engine cranking including the number 1 This pushbutton is used to energize the crank 1 relay on the I O board to provide battery voltage to the re...

Page 15: ...HOME tab screen and resume normal operation The three 3 buttons that appear on this screen are CLOSE AND DISABLE WELCOME SCREEN CLOSE WELCOME SCREEN AND RUN ON NEXT STARTUP QUICK SETUP The operation i...

Page 16: ...ons Also displayed in this area is the date and time When the controller receives a call to start signal it will attempt to crank and start the engine During this time a visual indication will be prov...

Page 17: ...roller will stop all further cranking 4 3 2 4 STOP modes The Stop Mode is programmable for Automatic Shutdown On or Off see Appendix C Note that the engine can be stopped in many cases by pressing the...

Page 18: ...each control input condition The Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Disconnected When the input is NOT shorted by...

Page 19: ...R EMPTY condition occurred The DPCT will signal a visual indication in the notification area of the user interface touch screen to indicate RESERVOIR EMPTY 4 3 5 1 15 Low fuel When this input is in th...

Page 20: ...d for remote monitoring when the engine is running When the engine speed switch sends a signal to the DPCT controller this relay will energize 4 4 2 Low fuel 2CR The Low Fuel 2CR relay is used for rem...

Page 21: ...Description Range Panel setup Language English French Spanish Portuguese Turkish Italian Polish Simplified Chinese Dutch Set Time 24 Hours Set Date Any valid date Set Day of the Week Any valid day of...

Page 22: ...Controller Start Delay 0 10 seconds Disabled Relay On Delay Timer 0 999 seconds Disabled Relay Off Delay Timer 0 999 seconds Disabled Latch Until Reset Enabled Disabled Failsafe Enabled Disabled 5 3 S...

Page 23: ...this same menu 5 4 10 Notification area settings The user can enable or disable specific events from showing in the notification area on the HOME tab The color of the simulated LED s can be selected f...

Page 24: ...item A language file needs to be obtained from the factory and will only be given to authorized service representatives 5 5 Help tab Refer to Appendix D for the menu structure of the Help tab 5 5 1 P...

Page 25: ...Foam Shutdown will have no affect on Local Starts Remote Manual Starts or Emergency Starts ATTENTION NFPA 20 SPECIFICALLY PROHIBITS THE INSTALLATION OF ANY DEVICE IN THE SUCTION PIPING THAT WILL REST...

Page 26: ...will cause the controller to abort the engine test when selected settings are enabled These settings are Low Oil Pressure High Engine Temperature ECM in Alternate Fuel Injector Malfunction ECM Warnin...

Page 27: ...ommon alarm Hardware Fault Transducer Failure Pump Room Trouble Engine Room Trouble Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Input 9 Input 10 Disabled 5 10 History stats diag Ta...

Page 28: ...ic page will display the firmware version supply voltages and transducer information The input status page will display the state of each input contact Pressing the input buttons the controller will o...

Page 29: ...ncludes a two 2 pole 4 20 mA input screw type pull apart terminal block It also contains four 4 relays with 1 set of form contacts per relay wired to terminal blocks The relays shall be rated at 8A 25...

Page 30: ...t Up Panel Setup Help Pressure Settings Timer Values Alarm Setpoints Inputs Outputs Go to Appendix B Go to Appendix C Go to Appendix D Go to Appendix E Go to Appendix F Go to Appendix G Go to Appendix...

Page 31: ...USB Download Set Time Set Day ofthe Week Set Date Set Start Stop Pressure Set Automatic Shutdown Automatic Start Enable Auto Pressure Drop Manual Start Drop Pressure Crank 1 Stop Select the relay to e...

Page 32: ...Language Set Date Set Day of Week Set Language Set Time Set HH MM SS Set MM DD YY Select Day of Week Automatic Shutdown Enable Disable Automatic Shutdown Source Voltage Set Voltage Source Battery Volt...

Page 33: ...rm Controller Serial Number Select the alarms that will activate the Common Alarm Select the indication that will appear in the Notification Area Enable or Disable Foam Operation Set Password Set Cont...

Page 34: ...nel Setup Save Configuration to USB Load Configuration From USB Pump Serial Set Pump Serial Number Save to USB Drive Load from USB Drive Save Settings as Factory Default Restore Factory Default Settin...

Page 35: ...t Enable or Disable Password for Customer Service Contacts Update Firmware Contact the Manufacturer Set Company Name Set Contact Name Set Phone Number Set Email Service Message Trigger Set number of h...

Page 36: ...ation Manual MN124018EN January 2023 www eaton com Appendix D Help tab menu structure Help Product Manual Service Contact Information Factory Contact Information ote N Pressing the Back or Cancel butt...

Page 37: ...Settings Start Pressure Stop Pressure Low Pressure Alarm High Pressure Alarm Start Above Pressure Pressure Variance Recording Set Start Pressure Set Stop Pressure Set Low Pressure Alarm Set High Press...

Page 38: ...down Proof Pressure Switch Pressure Units Pressure Transducer Enable or Disable Hourly Pressure Recording Enable or Disable Low Suction Shutdown Enable or Disable Low Foam Shutdown Enable or Disable P...

Page 39: ...ressure settings tab menu structure continued Pressure Settings Calibrate Pressure Transducer Full Calibration Set Low Pressure Setpoint Set High Pressure Setpoint Calibration using Current Pressure S...

Page 40: ...me AC Power Failure Alarm AC Power Failure Start Weekly Engine Test Timer WET Set Minimum Run Time Set Sequential Start Time Set AC Power Failure Alarm Time Enable Disable Enable or Disable WET Select...

Page 41: ...rm Transducer Fail Engine Start Abort Engine Test Source Under Voltage Battery Under Voltage Enable or Disable Transducer Fail Engine Start Enable or Disable Abort Engine Test Source Over Voltage Batt...

Page 42: ...Outputs Inputs Select Input Select Input Type Set Input ON Delay Timer Set Input OFF Delay Timer Enable or Disable Failsafe Set Link to Relay Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable...

Page 43: ...Appendix H b Inputs outputs settings tab menu structure continued Inputs Outputs Outputs Select Output Relay Select Output Type Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable La...

Page 44: ...istory stats diag Tab menu structure History Stats Diag Message History Controller Statistics Controller Diagnostics Save to USB Message History Filter Date Filter Event Filter Clear Filter Insert USB...

Page 45: ...enu structure OPT Relay Card Select a relay Select from indications alarms inputs available Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable Fai...

Page 46: ...Hourly History Recording Diagnostics Calibrate Device OPT 4 20 mA Device Enable Disable Enable Disable Select Unit Set a value Full Calibration Set Low Value and High value Setpoint Calibrate using c...

Page 47: ...lect a relay Relay State Trigger Value Energizing when pressure variance exceeds Enter a value Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable...

Page 48: ...x L Modbus board tab menu structure OPT MODBUS Card MODBUS Enabled Slave Adress Transmission Mode BAUD Rate Parity Select Enable or Disable Set the Transmission Mode Set the value for address Select t...

Page 49: ...r being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start ha...

Page 50: ...peed SW Malfunction The engine run signal has been removed prior to the controller initiating a stop SST Started The sequential start timer has started timing SST Stopped The sequential start timer ha...

Page 51: ...rror There is no communication received from the display board 42 Frequency Error The frequency measurement is not receiving an accepted frequency 40 72Hz 43 Zero Cross Error The board did not receive...

Page 52: ...ch the assembly is designed Negative ground polarity Indoor and or outdoor installation Unit can be installed both indoors and outdoors Stationary or moveable Unit is stationary Degree of enclosure pr...

Page 53: ...he jurisdiction in which the Contracting Entity is registered Contracting Entity has the meaning as defined in Clause 1 1 Credentials has the meaning as defined in Clause 3 7 Dispute means any claim d...

Page 54: ...y that does or attempts to i de compile or reverse engineer the Product Software ii sell re license distribute or commercially exploit the Product Software iii except as expressly permitted by this Ag...

Page 55: ...the Product Software including any changes to or removal of features or components You agree that your obligations are neither contingent upon the delivery of any future functionality or features nor...

Page 56: ...ercept data not intended for you xviii Not install the Product Software on multiple devices or in multiple locations without purchasing a separate license from Eaton or a third party authorized by Eat...

Page 57: ...authorized representatives hereby disclaim all warranties and conditions of any kind with respect to the product software and any services either express implied statutory or otherwise including but w...

Page 58: ...ividual consequential or exemplary damages Eaton or any of the Indemnified Parties suffer in relation to arising from or from the purpose of avoiding any claim or demand from a third party that relate...

Page 59: ...a royalty free perpetual irrevocable worldwide non exclusive right and license to use reproduce modify adapt publish translate create derivative works from distribute perform and display any provided...

Page 60: ...th evidence of compliance with this provision iv You must immediately return or destroy all confidential information of Eaton in your possession provided that you shall not be required to delete Eaton...

Page 61: ...sts and Eaton shall be granted an extension of time for performance equal to the period of the delay arising as a result of the Force Majeure Event 25 3 If a Force Majeure Event continues for more tha...

Page 62: ...set forth herein Contractor manufacturer is Eaton Corporation 1000 Eaton Boulevard Cleveland Ohio 44122 28 Governing law and jurisdiction 28 1 To the extent not prohibited by law You agree that this...

Page 63: ...55 Appendix P End user license agreement EULA DPCT IOM Instruction Operation Manual MN124018EN January 2023 www eaton com...

Page 64: ...d Cleveland OH 44122 United States Eaton com 2023 Eaton All Rights Reserved Printed in USA Publication No MN124018EN Rev 001 January 2023 Eaton is a registered trademark All trademarks are property of...

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