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IL01906001E

Instructional Literature

Page

 

6

Effective: May 2005

Arcflash Reduction Maintenance Switch

Application and Installation

3. Installing the Arcflash Reduction 

Maintenance Switch in a DS Retrofitted 

Breaker

Figure 4. Overview: Arcflash Reduction Maintenance Switch 

Components Installed on a DS Breaker Trip Unit Mounting Frame.

Note: 

The Arcflash Reduction Maintenance Switch can be installed on any 

Retrofitted breaker using an Eaton “10” series Digitrip trip unit (510, 610, 

810, and 910). 

A. Following the instruction supplied with the original Retrofit kit, 

remove the Rating Plug from the Trip Unit, then remove the 

Trip Unit from Trip Unit Mounting Frame.

B. Following the instruction supplied with the original Retrofit kit, 

remove the Trip Unit Mounting Frame from the breaker.

If the Arcflash Reduction Maintenance Switch is being installed on 

a breaker that has been retrofitted with a DS Interface Board pur-

chased after 06/05 (P/N 500P147H01), proceed to Section 3.  If 

the breaker was retrofitted with a DS Interface Board purchased 

before 06/05 (P/N 256P726H04), follow the procedures detailed 

in Appendix A to install an updated DS Interface Board.  See Fig-

ure 5 to help identify which DS Interface Board is installed in the 

breaker.

Figure 5. Identifying the DS Interface Board.

Note: 

If an updated DS Interface Board is needed and was not ordered with 

the Arcflash Reduction Maintenance Switch kit, contact your Eaton Repre-

sentative to secure an updated DS Interface Board.

C. Align the holes in the Reduction Setting Module (RSM) with 

the existing holes in the RSM mounting bracket.  Secure the 

RSM to the mounting bracket using the (2) .112-40 × 0.25" 

thread cutting pan head screws supplied.

D. Remove the (2) lock nuts near the top of the back of the trip 

unit mounting frame assembly that secure the top of the DS 

Interface Board.  Align the holes in the RSM assembly with 

the circuit board screws.  Secure the RSM assembly to the 

trip unit mounting frame by installing the lock nuts.

Figure 6. RSM Assembly Installed on the Trip Unit Mounting 

Frame.

E. Attach a wire tie mount to the back of the trip unit mounting 

frame, as shown, using the existing hardware.  Install a tie 

wrap to secure the RSM harness.  Route and connect the 

RSM harness, as shown, to the P11 receptacle on the DS 

Interface Board.

P11 

CONNECTOR

UPDATED BOARD

P/N LOCATIONS

Summary of Contents for CUTTLER-HAMMER Arcflash Reduction Maintenance...

Page 1: ...th the closing springs charged Trip open the breaker and be sure the stored energy springs are discharged before performing any work The breaker may trip open or the charging springs may discharge cau...

Page 2: ...t currents that flow through the circuit breaker associated with the Arcflash Reduction Mainte nance Switch This setting choice normally does not change unless there are future system modifications th...

Page 3: ...12 16 kA 10 pickup range of 10 94 to 13 38 kA 3 Setting 5 9 1600 A 9 44 kA 10 pickup range of 8 50 to 10 38 kA 4 Setting 4 0 1600 A 6 40 kA 10 pickup range of 5 76 to 7 04 kA 5 Setting 2 5 1600 A 4 00...

Page 4: ...T 7 SDPU 6 9600A SDT 0 2 I 2 T Out Manufacturer CUTLER HAMMER Description Digitrip RMS 510 910 Frame Model 1600 A Sensor Trip 1600 0 A Plug 1600 0 A Settings Phase LDPU 1 1600A LDT 7 SDPU 6 9600A SDT...

Page 5: ...it Kit A Trip the breaker and remove it from the cell Move the breaker to a clean well lit work area Note It is the responsibility of the installer to insure that the breaker and all original componen...

Page 6: ...efore 06 05 P N 256P726H04 follow the procedures detailed in Appendix A to install an updated DS Interface Board See Fig ure 5 to help identify which DS Interface Board is installed in the breaker Fig...

Page 7: ...nance Switch Components Installed on a Non DS Breaker Note The Arcflash Reduction Maintenance Switch can be installed on any Retrofitted breaker using an Eaton 10 series Digitrip trip unit 510 610 810...

Page 8: ...er Each installation of the Arcflash Reduction Maintenance Switch mode selector switch indicator light and battery holder may vary due to the type of breaker type of cell or components options mounted...

Page 9: ...that the harness connecting the mode selector switch to the indicator light is short so the indicator light must be installed in close proximity to the mode selector switch Mark the center of the moun...

Page 10: ...rface D Using the battery holder as a template mark then drill four 4 0 109 holes in the mounting surface to accept the battery holder mounting screws Figure 17 Marking the Battery Holder Mounting Hol...

Page 11: ...y with the indicator light housing The con tact block assembly is self locking Insert the contact block assembly into the indicator light until the locking click is heard Ensure it is locked into plac...

Page 12: ...on to the RSM making sure it is away from any moving parts within the breaker In routing the harness be sure to leave a service loop in the harness to facilitate racking the breaker in to and out of t...

Page 13: ...ce and away from any moving parts within the breaker F For more information on the RSM wiring and additional cus tomer connections refer to the wiring and connections draw ing Figure 29 G Disconnect t...

Page 14: ...evice clear all newly installed components and harnesses Step 4 Activating the RSM A To activate the RSM turn the mode selector switch to the Maintenance Mode position Close the LOTO cover then follow...

Page 15: ...variety of breakers with which the Arcflash Reduction Maintenance Switch Installation can be used some excess hardware may remain when the Arcflash Reduction Maintenance Switch Retrofit is complete SE...

Page 16: ...the 2 112 40 0 25 thread cutting pan head screws supplied B Note the connection point of each harness to the DS Interface Board positions P1 through P10 Mark each harness for reconnection later in th...

Page 17: ...it Mounting Frame Figure 34 New DS Interface Board Installed on the Trip Unit Mounting Frame G Using the remaining screws spacers and lock nuts removed in Step D or the supplied 112 40 hardware secure...

Page 18: ...erature Page 18 Effective May 2005 Arcflash Reduction Maintenance Switch Application and Installation Appendix B Sample Text Data Sheet SETTING MULT PICKUP R1 9 8 X R2 7 6 X R3 5 9 X R4 4 0 X R5 2 5 X...

Page 19: ...IL01906001E For more information visit www EatonElectrical com Instructional Literature Effective May 2005 Page 19 Arcflash Reduction Maintenance Switch Application and Installation Notes...

Page 20: ...d to be all inclusive or cover ing all contingencies If further information is required Eaton should be consulted NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WAR RANTIES OF FITNESS FOR A PARTICULAR P...

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