background image

I.L. 32-693 A

Page 7

Effective September 1998

10. Push 

TEST button. TIMER will give an approximate

reading of the delay. 

Note: This is not accurate enough

for close timing of short delay but, it will show the
difference between the band calibrations.

11. Remove the Zone Interlock Defeat adapter, and repeat

the test.  Time delay should read minimal.

4.9  CHECKING GROUND PICKUP (IF TRIP UNIT IS SO
EQUIPPED)

1.

Set desired Ground Fault Pickup on Trip Unit.

2.

Set the Test Kit as follows:

2A.

HI-LO AMPS switch to “LO AMPS”.

2B.

CURRENT ADJUSTMENT to “ZERO”.

2C.

TIMER to “OFF”.

3.

Push 

RESET button.

4.

Hold 

GROUND TEST momentary switch in down

position during steps 5 and 6.

5.

Push 

TEST button.

6.

Increase 

CURRENT ADJUSTMENT slowly until the

breaker trips.

7.

Prior to returning 

CURRENT ADJUSTMENT to “ZERO”,

hold 

GROUND TEST switch in the down position and

CALIB switch in “CALIB” position to read the trip
current.

8.

For pickup values see Table 1 below.  

Note that the

pickup values shown on the Test Kit are in secondary
amperes. To convert the Test Kit reading to primary
values, multiply ammeter readings by I

/ 5.

(1) Examples:

(a) Assume I

t

 = 1.2amps, I

n

 = 200, pickup setting =

.25, then: I

g

  = 1.2 x 200/5 = 48 primary amperes.

Table 1 shows expected value of 1.25 amperes. 1.2
amperes is within the + 10% tolerance.

For reference purposes, Table 2 shows primary
Ground Fault amperes

Note: Expect increased pickup currents due to the
required sensor exciting current.

4.8  CHECKING SHORT DELAY TIME (IF APPLICABLE)

Note:  Zone Selective Interlocking essentially disables
Short Delay Time.  This function is provided as a
standard feature on all Magnum Trip Units.  To test the
Short Delay Time when the breaker is removed
beyond the test position in the switchgear, the zone
interlock shorting plug  must be utilized (

see Figure 5

).

Without this, all Short Delay Time values will be
minimum.

1.

Dial Short Delay and Long Delay Pickup on Trip Unit as
desired.  

Note: 2.5 times the short delay pickup setting

should not exceed the capability of the Test Kit
(approx. 50 amperes).  i.e. Maximum short delay
pickup (I

r

)= 4. Note that the Short Delay Pickup (I

r

) is

a function of the Long Delay Setting times the Short
Delay Pickup setting.

2.

Set

 

Long Delay Time to maximum, and Instantaneous

“off”, so that these functions do not trip the breaker.

3.

If the breaker secondary contacts are not connected to
the switchgear Zone Interlock wiring (breaker is
beyond the test position), install the Zone Interlock
Defeat adapter.

4.

Set the Test Kit as follows;

4A.

TIMER switch to “OFF”.

4B.

HI-LO AMPS switch to “HI AMPS”.

4C.

CURRENT ADJUSTMENT to “ZERO”.

5.

Toggle the 

CALIB switch to “CALIB” position and adjust

current, using 

CURRENT ADJUSTMENT knob, to 2.5

times pickup setting. Note that if the breaker is closed,
it will trip. Do not reclose the breaker until the test
current is adjusted to the proper value.

6.

Reset Trip Unit by pressing the “trip reset” pushbutton
on the Trip Unit.

7.

Close the breaker.

8.

Turn 

TIMER “ON”.  If TIMER does not read zero, push

RESET (Timer) button.

9.

Push 

RESET button.

Summary of Contents for Cutler-Hammer 140D481G02R

Page 1: ...OINSTALLORPERFORMMAINTE NANCEONEQUIPMENTWHILEITISENERGIZED DEATH ORSEVEREPERSONALINJURYCANRESULTFROM CONTACTWITHENERGIZEDEQUIPMENT ALWAYS VERIFYTHATNOVOLTAGEISPRESENTBEFOREPRO CEEDINGWITHTHETASKANDALW...

Page 2: ...CTION 4 TESTINGTHETRIPUNIT 4 1 Legend 5 4 2 General Setup 5 4 3 Checking theTrip Unit 5 4 4 CheckingLongDelayPickup 5 4 5 Checking Long Delay Time 6 4 6 Checking Instantaneous 6 4 7 Checking Short Del...

Page 3: ...ction GROUND TEST For testing the Ground Fault function EXT AM Allows for connection of an external ammeter to read current levels Jumper must be installed when not using external ammeter CIRCUIT SELE...

Page 4: ...on on the Trip Unit When bench testing a breaker wired for zone interlock applications shorting plug 8779C02G06 must be installed per Figure 5 SECTION 3 CHECKINGTHETEST KIT 3 1 GENERAL INFORMATION Thi...

Page 5: ...t timer readings must be multiplied by 6 5 The green Unit Status LED should flash indicating that theTrip Unit is operational 3 Turn theTest Kit POWER switch ON 4 It is recommended that a check of the...

Page 6: ...mentarily to read the trip current 4 5 CHECKING LONG DELAYTIME L D T SEE SECTION 2 2 2 REGARDING THETRIP UNIT S THERMAL MEMORY CIRCUIT 1 Set the Test Kit as follows 1A TIMER switch to OFF 1B HI LO AMP...

Page 7: ...exciting current 4 8 CHECKING SHORT DELAYTIME IF APPLICABLE Note Zone Selective Interlocking essentially disables Short Delay Time This function is provided as a standard feature on all Magnum Trip U...

Page 8: ...Zone Interlock wiring breaker is beyond the test position install the Zone Interlock Defeat adapter 4 While holding the GROUND TEST momentary switch and the CALIB switch in the down positions turn CU...

Page 9: ...t Current Pickup Settings Primary Amperes Installed RatingPlug Amperes I n 25 30 35 40 50 60 75 1 0 100 25 30 35 40 50 60 75 100 200 50 60 70 80 100 120 150 200 250 63 75 88 100 125 150 188 250 300 75...

Page 10: ...8 9 10 11 12 13 14 15 10 EXT AM Allows for connection of an external ammeter to read current levels Jumper must be installed when not using external ammeter 11 CIRCUIT SELECTOR Permits checking of all...

Page 11: ...ptember 1998 SECTION5 FIGURESANDTABLES Figure 2 Test Kit and Adapter Figure 3 Zone Interlock Shorting Plug Figure 4 Trip Unit Face Plate Showing Test Port Connec tion Figure 5 Zone Interlock Shorting...

Page 12: ...SOFFITNESSFORAPARTICULARPURPOSE ORMERCHANTABILITY ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE AREMADE REGARDINGTHEINFORMATION RECOMMENDATIONSANDDESCRIPTIONSCONTAINEDHEREIN Innoeventwill Cutle...

Reviews: