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I.L. 32-693 A

Page 6

Effective September 1998

3.

Set the Test Kit as follows:

3A.

TIMER switch to “OFF”.

3B.

CURRENT ADJUSTMENT to “ZERO”.

3C. Set 

HI-LO AMPS switch to “HI AMPS”.

4.

Push  

RESET  button.

5.

Toggle 

CALIB switch in “CALIB” position and using the

CURRENT ADJUSTMENT knob, set current to about 3/4
of pickup setting. (Do not hold in the “CALIB” position
for more than 15 –20 seconds)

6.

Push 

TEST button and increase current steadily, using

CURRENT ADJUSTMENT knob, until the breaker trips
and red Test lamp goes out.

7.

Prior to returning 

CURRENT ADJUSTMENT to “ZERO”,

hold 

CALIB switch in “CALIB” position momentarily to

read the trip current.

4.7  CHECKING SHORT DELAY PICKUP (S.D.P.U.) (IF
APPLICABLE)

1.

Set Trip Unit Short Delay Time to minimum (.1 sec.)
and Instantaneous to off.

2.

Set desired Short Delay Pickup on the Trip Unit. Note
that the Short Delay Pickup (I

r

 ) is the product of the

Long Delay Setting times the Short Delay Pickup
Setting.

3.

Set the Test Kit as follows:

3A.

SHORT DELAY switch in “OPERATIVE” position.

3B.

CURRENT ADJUSTMENT to “ZERO”.

3C.

TIMER to “OFF”.

3D. Set

 HI-LO AMPS switch to “LO AMPS” if Short Delay

Pickup is less than 8 amperes or to “H I AMPS” if it is
greater than 8 amperes.

4.

Push  

RESET  button.

5.

Toggle 

CALIB switch in “CALIB” position and using the

CURRENT ADJUSTMENT knob, set current to about 3/4
of pickup setting. (Do not hold in the “CALIB” position
for more than 15 –20 seconds)

6.

Push 

TEST button and increase current steadily, using

CURRENT ADJUSTMENT knob, until the breaker trips
and red 

TEST lamp goes out.

7.

Prior to returning

 CURRENT ADJUSTMENT to “ZERO”,

hold 

CALIB switch in “CALIB” position momentarily to

read the trip current.

4.5  CHECKING LONG DELAY TIME (L.D.T.)
 (S

EE

 

SECTION

 2.2.2 

REGARDING

 

THE

 T

RIP

 U

NIT

S

 

THERMAL

 

MEMORY

CIRCUIT

)

1.

Set the Test Kit as follows:

1A.

TIMER switch to “OFF”.

1B.

HI-LO AMPS  switch to “HI AMPS”.

1C.

CIRCUIT SELECTOR switch to “A”.

1D.

CURRENT ADJUSTMENT to “ZERO”.

2.

If equipped, set Short Delay and Instantaneous

Pickups on Trip Unit to maximum (or off) to prevent
trip of the breaker by these functions.

3.

Set desired Long Delay Pickup and Long Delay Time

on Trip Unit.

4.

Toggle 

CALIB switch to “CALIB” position and increase

current on tester, using 

CURRENT ADJUSTMENT, to 6 X

LDPU current setting. (Do not hold in the “CALIB”
position for more than 15 –20 seconds)

5.

Push  

RESET  button.

6.

Turn 

TIMER “ON”.  If TIMER does not read zero, push

manual 

RESET button on TIMER.

7.

Push 

TEST button. TIMER will stop when Trip Unit trips

the breaker. Timer should read less than the dial
setting but not under 2/3 of the setting; e.g., if set at
24, it should be more than 16 seconds but less than 24
seconds. NOTE: I

2

t = CONSTANT, therefore, trip time

at a current other than 6 (I

n

) is calculated as follows:

(6 / z)

2

  X (Long Delay Time) =Trip Time at z current,

where z = multiples of LDPU at which test current is
applied.  Example: Long Delay Time Setting = 24
seconds.  Then for 3 times LDPU current setting
applied, the Long Delay Trip Time would be as  fol-
lows:

(6 / 3)

2

 X (24 seconds) = 96 second Long Delay Time

at 3 LDPU. Remember to use 5 amperes times LDPU
setting to set the tester current.

4.6  CHECKING INSTANTANEOUS (IF APPLICABLE)

1.

Set Long Delay Pickup and Time to maximum and set
Short Delay Pickup to M1 setting, so that these func-
tions do not trip the breaker.

2.

Set desired Inst. pickup on the Trip Unit.  Note: Pickup
setting should not exceed the capability of the Test Kit
(approx. 50 amperes).

Summary of Contents for Cutler-Hammer 140D481G02R

Page 1: ...OINSTALLORPERFORMMAINTE NANCEONEQUIPMENTWHILEITISENERGIZED DEATH ORSEVEREPERSONALINJURYCANRESULTFROM CONTACTWITHENERGIZEDEQUIPMENT ALWAYS VERIFYTHATNOVOLTAGEISPRESENTBEFOREPRO CEEDINGWITHTHETASKANDALW...

Page 2: ...CTION 4 TESTINGTHETRIPUNIT 4 1 Legend 5 4 2 General Setup 5 4 3 Checking theTrip Unit 5 4 4 CheckingLongDelayPickup 5 4 5 Checking Long Delay Time 6 4 6 Checking Instantaneous 6 4 7 Checking Short Del...

Page 3: ...ction GROUND TEST For testing the Ground Fault function EXT AM Allows for connection of an external ammeter to read current levels Jumper must be installed when not using external ammeter CIRCUIT SELE...

Page 4: ...on on the Trip Unit When bench testing a breaker wired for zone interlock applications shorting plug 8779C02G06 must be installed per Figure 5 SECTION 3 CHECKINGTHETEST KIT 3 1 GENERAL INFORMATION Thi...

Page 5: ...t timer readings must be multiplied by 6 5 The green Unit Status LED should flash indicating that theTrip Unit is operational 3 Turn theTest Kit POWER switch ON 4 It is recommended that a check of the...

Page 6: ...mentarily to read the trip current 4 5 CHECKING LONG DELAYTIME L D T SEE SECTION 2 2 2 REGARDING THETRIP UNIT S THERMAL MEMORY CIRCUIT 1 Set the Test Kit as follows 1A TIMER switch to OFF 1B HI LO AMP...

Page 7: ...exciting current 4 8 CHECKING SHORT DELAYTIME IF APPLICABLE Note Zone Selective Interlocking essentially disables Short Delay Time This function is provided as a standard feature on all Magnum Trip U...

Page 8: ...Zone Interlock wiring breaker is beyond the test position install the Zone Interlock Defeat adapter 4 While holding the GROUND TEST momentary switch and the CALIB switch in the down positions turn CU...

Page 9: ...t Current Pickup Settings Primary Amperes Installed RatingPlug Amperes I n 25 30 35 40 50 60 75 1 0 100 25 30 35 40 50 60 75 100 200 50 60 70 80 100 120 150 200 250 63 75 88 100 125 150 188 250 300 75...

Page 10: ...8 9 10 11 12 13 14 15 10 EXT AM Allows for connection of an external ammeter to read current levels Jumper must be installed when not using external ammeter 11 CIRCUIT SELECTOR Permits checking of all...

Page 11: ...ptember 1998 SECTION5 FIGURESANDTABLES Figure 2 Test Kit and Adapter Figure 3 Zone Interlock Shorting Plug Figure 4 Trip Unit Face Plate Showing Test Port Connec tion Figure 5 Zone Interlock Shorting...

Page 12: ...SOFFITNESSFORAPARTICULARPURPOSE ORMERCHANTABILITY ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE AREMADE REGARDINGTHEINFORMATION RECOMMENDATIONSANDDESCRIPTIONSCONTAINEDHEREIN Innoeventwill Cutle...

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