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External connections

Transformers that require no internal inspection or repair 

may be connected to the system. Transformers must be 

connected and operated as indicated by the transformer 

nameplate. Clean bushings and terminals before making 

connections. Remove dirt, grease or foreign material. 

Contamination can cause failure of the bushings.
Cables connected to the transformer terminals are to have 

sufficient flex to allow normal pad movement due to ground 

freeze/thaw and settling. Insufficient cable flex may cause 

premature failure of the bushings.

Ground connections

The transformer tank must be connected to a permanent, 

low-resistance ground. If the tank is not solidly grounded 

and the transformer is connected to the power distribution 

system, then the tank should be regarded as energized. 

An energized tank is extremely dangerous. Contact with an 

energized tank can shock, burn, or cause death.
Three-phase pad-mounted transformers are equipped with 

two grounding pads for making the ground connection. 

The pads (see Figure 3) are located on the faceplate of the 

transformer behind the terminal compartment doors. One 

pad is in the primary compartment and the other in the 

secondary compartment.

Grounded wye-grounded wye transformer 

connections

Grounded wye-grounded wye winding connection 

transformers are designed for power distribution systems 

that have a grounded neutral connector. All windings 

designed for grounded neutral operation must be 

permanently and solidly grounded to the system neutral 

without electrical resistance.

High voltage connections

Make connections as shown in the diagrams and 

information on the transformer nameplate. Transformer 

neutrals must be connected to system neutrals. Leads 

and connections that are not used must be insulated from 

ground and all other leads.

Livefront transformer connections

Externally clamped porcelain bushings are normally provided 

for high voltage connection to three-phase pad-mounted 

livefront transformers. The bushings have tin-plated 

eyebolt terminals suitable for both copper and aluminum 

conductors. The bushings are positioned to allow vertical 

takeoff of primary cables entering from below.

Deadfront transformer connections

Deadfront three-phase pad-mounted transformers are 

equipped with universal bushing wells, one-piece bushings, 

or bushing wells with factory-installed inserts. Universal 

bushing wells must be field equipped with bushing well 

inserts before loadbreak cable connections can be made. 

Bushing well inserts must be compatible with the universal 

bushing well. Use of improperly rated inserts can cause 

premature failure of the transformer or its components. 

Read the manufacturer’s instructions furnished with the 

inserts before installing to determine if they are compatible.

Low voltage connections

Spade terminals are the standard low voltage connectors 

used for three-phase pad-mounted transformers. The low 

voltage bushings are externally clamped to the transformer 

tank wall.

WARNING 

Hazardous voltage. Can cause severe injury, death, or 

damage to equipment. Ground transformer following 

industry-accepted safe grounding practices before 

making other electrical connections. De-energize 

power distribution wires that will be connected to 

transformer. Verify that wires are de-energized at the 

transformer before connecting to transformer. 

Figure 3.  Grounding pad.

4

Three-phase pad-mounted compartmental type installation and maintenance instructions

   MN202001EN   August 2015

Summary of Contents for COOPER POWER SERIES

Page 1: ...ER POWER SERIES Distribution Transformers MN202001EN Effective August 2015 Supersedes S210 12 1 August 2013 Three phase pad mounted compartmental type transformer installation and maintenance instruct...

Page 2: ...NTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Ea...

Page 3: ...Loadbreak Switches 11 Tap Changer 12 Dual Voltage and Delta Wye Switch 14 Vacuum Fault Interrupter VFI 15 Air Switches Arc Strangler 16 Surge Arresters 17 MAINTENANCE Exterior Maintenance 19 Cabinet I...

Page 4: ...ions when working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe...

Page 5: ...er capacity When using a forklift lift with the transformer tank closest to the mast of the forklift since most of the transformer weight is in the tank Pallet mounted equipment may also be moved by c...

Page 6: ...abinet the installation will not provide the security needed to prevent tampering by the public Add a permanent mortar seal to fill the gaps Pre service inspection exterior New transformers or transfo...

Page 7: ...e on underside of the tank cover or man hole cover 2 Loose shifted or damaged parts bushings fuse holders etc 3 Broken or loose connections 4 Contaminated insulating liquid sediment or foreign objects...

Page 8: ...ransformer nameplate Transformer neutrals must be connected to system neutrals Leads and connections that are not used must be insulated from ground and all other leads Livefront transformer connectio...

Page 9: ...furnished with the transformer Liquid temperature gauge Transformers may be furnished with a temperature gauge as optional equipment to indicate the top liquid temperature in the tank in degrees Cels...

Page 10: ...sformer Pressure relief device Transformers may have a cover mounted pressure relief device PRD in addition to the faceplate mounted pressure relief valve PRV standard on all three phase pad mounted d...

Page 11: ...minals following industry accepted safe grounding practices Grounding secondary terminals protects against situations such as a standby generator energizing transformer from the secondary circuit Foll...

Page 12: ...valve to open valve Hold the valve open for 30 seconds after pressurized air can no longer be heard hissing through the valve 2 Close pressure relief valve and wait 30 seconds 3 Pull pressure relief...

Page 13: ...from fuse cartridge 1 Use 3 4 inch and 1 2 inch wrenches to remove end plug see Figure 13 2 Use screwdriver or other tool to straighten tulip tip end of fuse link and push fuse link out of fuse cartri...

Page 14: ...facturer s product literature for maximum interrupting ratings Internal cartridge fuse replacement 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushi...

Page 15: ...n cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer loadbreak equipment check that voltages at transformer terminals are the expected val...

Page 16: ...clockwise to loop thru transformer open The transformer is now OPEN and the loop conductor is electrically connected 3 Move index plate between loop thru transformer open and line b only 4 Rotate swit...

Page 17: ...e handle to desired position and allow pointer to drop into slot of index plate 5 Secure handle in its new position by tightening lock screw through index plate until it bottoms 6 Padlocking may be ac...

Page 18: ...position as follows 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushings and terminals before operating dual voltage or delta wye switch 2 Back out...

Page 19: ...Do not operate loadbreak equipment if a fault condition is suspected Doing so can cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer load...

Page 20: ...erly and that electrical circuit conditions are as expected Before servicing transformer secondary connected equipment verify that all transformer secondary terminals have zero voltage and ground the...

Page 21: ...blished maximum continuous operating voltage MCOV values The transformer should not be tested impulse or applied potential with the arrester connected If connected during impulse tests the arrester wi...

Page 22: ...by rotating handle 3 4 to 1 turn after handle has come in contact with seal gland Under oil arrester disconnection during test with out arrester disconnect switch To disconnect arresters without a dis...

Page 23: ...nt dirt or moisture from entering the opened transformer tank Contamination of the insulating liquid will prevent the transformer from operating properly and may cause serious damage to the transforme...

Page 24: ...aks Test pressure should not exceed 7 psig Established pressure should be main tained for at least four hours to insure that all seals are proper 4 Re install the nutguard using 25 ft lbs torque to ti...

Page 25: ...t cover weld 10 Thoroughly clean tank cover to help prevent contamination of insulating liquid when removing cover Remove all dirt grease and moisture 11 Remove tank cover from tank Weld on tank cover...

Page 26: ...ntenance on cabinet 2 Place one 1 4 to 3 8 inch shim directly below faceplate on both sides of tank at points A and A see Figure 28 3 Place one 1 1 2 inch wedge under each side of cabinet at points B...

Page 27: ...nventional transformer oil mixed with R Temp fluid Conventional transformer oil content of 3 in R Temp fluid lowers the fire point below 300 C Measure the ASTM flash and fire points if the presence of...

Page 28: ...uld be clean and dry large mouth glass bottles Make sure that the liquid being sampled is representative of the liquid in the unit Sufficient liquid must first be drawn off to ensure that the sample w...

Page 29: ...y Cleveland Open Cup 2 ASTM D877 Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes 3 ASTM D923 Standard Practices for Sampling Electrical Insulating Liq...

Page 30: ...reported and investigated Annual Cabinet Interior Maintenance Items to Inspect Points to be checked Remedial Action Frequency Gauges and Controls Check for proper operation Repair or replace damaged o...

Page 31: ...g will achieve a rainbow coloring if a particular terminal is experiencing an over temperature condition Tighten any loose connections immediately Any damage or discoloration that is observed should b...

Page 32: ...on com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN202001EN August 2015 For Eaton s Cooper Power series three phase pad mounted transformer product information cal...

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