background image

Items to Inspect

Points to be checked

Remedial Action

Frequency

Dielectric Fluid Level

Check dielectric fluid level gauge. Note that the 

fluid level gauge has a notation as to the expected 

level when the unit has an average internal fluid 

temperature of 25 °C. A reading above this zone 

is normal when at full operating temperature and 

does not indicate that the transformer is operating 

at a temperature higher than the nameplate rating.

If the dielectric fluid level is below the nominal 

level, check transformer for signs of a leak. If a 

leak is observed, repair immediately. If no leak 

is observed, add oil to bring level to nominal 

operating level.

Annual

Fluid Temperature

Check liquid temperature gauge for elevated 

temperature. Reset the drag hand if one exists. 

Compare temperature to that of similar units. Note 

that the maximum top fluid temperature as noted 

by the draghand is a function of the maximum 

loading on the hottest day. A rule of thumb for a 

typical maximum reading would be nameplate rated 

temperature rise minus 10 °C plus the maximum 

ambient peak experienced in the area.
Example: 65 °C - 10 °C + 40 °C = 95 °C. Similar 

units should be within 3 °C of each other at the 

same location.

If temperature is elevated compared to other 

similar transformers, have unit serviced 

immediately to determine source of elevation.

Annual

Fusing

If bayonet fuses have been extracted, fluid might be 

present from that activity and may not be indicative 

of a leak.

Annual

Cable Connections

If there are signs of overheating, check for loose 

connections or discolored spades (paddles). 

The tin plating will achieve a rainbow coloring 

if a particular terminal is experiencing an over 

temperature condition.

Tighten any loose connections immediately. 

Any damage or discoloration that is observed 

should be addressed immediately by a qualified 

technician.

Annual

Bushings

Check condition of the HV and LV bushings. 

Observe for any indication of dirt, breakage, general 

damage, heat damage or flashover. Note that 

excess dielectric grease from the separable dead 

front connectors can liquefy from the heat and 

appear like an internal fluid leak.

If the bushings are dirty, clean them 

immediately. Any damage that is observed 

should be addressed immediately by a qualified 

technician.

Annual

Cubicle Padlock

Check that all cubicles are locked.

Replace any missing locks immediately.

Annual

LV Bushing Cantilever

Check for excessive cable weight or stiff cable 

conductors putting upward or downward pressure 

on the bushings due to pad settling.

Immediately adjust cable/conductor position to 

eliminate pressure.

Annual

Pressure Relief Valve

Check for dirt, debris and operation.

Replace immediately if damage. Clean if dirty or 

clogged with debris.

Annual

Lightning Arresters

Check for damage or breakage and an intact and 

tight ground connection.

Replace damaged arresters and tighten or 

secure any lose ground connections.

Annual

Dissolved Gas Analysis

Items to Inspect

Points to be checked

Remedial Action

Frequency

Oil Sample

Take an oil sample and send it to a third party 

tester to check dissolved gas levels.

Compare dissolved gas analysis results to the 

baseline result. Look for abrupt changes in 

dissolved gas levels. Any abrupt changes should 

be investigated immediately.

Annual

27

Three-phase pad-mounted compartmental type installation and maintenance instructions

   

MN202001EN   August 2015

Summary of Contents for COOPER POWER SERIES

Page 1: ...ER POWER SERIES Distribution Transformers MN202001EN Effective August 2015 Supersedes S210 12 1 August 2013 Three phase pad mounted compartmental type transformer installation and maintenance instruct...

Page 2: ...NTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Ea...

Page 3: ...Loadbreak Switches 11 Tap Changer 12 Dual Voltage and Delta Wye Switch 14 Vacuum Fault Interrupter VFI 15 Air Switches Arc Strangler 16 Surge Arresters 17 MAINTENANCE Exterior Maintenance 19 Cabinet I...

Page 4: ...ions when working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe...

Page 5: ...er capacity When using a forklift lift with the transformer tank closest to the mast of the forklift since most of the transformer weight is in the tank Pallet mounted equipment may also be moved by c...

Page 6: ...abinet the installation will not provide the security needed to prevent tampering by the public Add a permanent mortar seal to fill the gaps Pre service inspection exterior New transformers or transfo...

Page 7: ...e on underside of the tank cover or man hole cover 2 Loose shifted or damaged parts bushings fuse holders etc 3 Broken or loose connections 4 Contaminated insulating liquid sediment or foreign objects...

Page 8: ...ransformer nameplate Transformer neutrals must be connected to system neutrals Leads and connections that are not used must be insulated from ground and all other leads Livefront transformer connectio...

Page 9: ...furnished with the transformer Liquid temperature gauge Transformers may be furnished with a temperature gauge as optional equipment to indicate the top liquid temperature in the tank in degrees Cels...

Page 10: ...sformer Pressure relief device Transformers may have a cover mounted pressure relief device PRD in addition to the faceplate mounted pressure relief valve PRV standard on all three phase pad mounted d...

Page 11: ...minals following industry accepted safe grounding practices Grounding secondary terminals protects against situations such as a standby generator energizing transformer from the secondary circuit Foll...

Page 12: ...valve to open valve Hold the valve open for 30 seconds after pressurized air can no longer be heard hissing through the valve 2 Close pressure relief valve and wait 30 seconds 3 Pull pressure relief...

Page 13: ...from fuse cartridge 1 Use 3 4 inch and 1 2 inch wrenches to remove end plug see Figure 13 2 Use screwdriver or other tool to straighten tulip tip end of fuse link and push fuse link out of fuse cartri...

Page 14: ...facturer s product literature for maximum interrupting ratings Internal cartridge fuse replacement 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushi...

Page 15: ...n cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer loadbreak equipment check that voltages at transformer terminals are the expected val...

Page 16: ...clockwise to loop thru transformer open The transformer is now OPEN and the loop conductor is electrically connected 3 Move index plate between loop thru transformer open and line b only 4 Rotate swit...

Page 17: ...e handle to desired position and allow pointer to drop into slot of index plate 5 Secure handle in its new position by tightening lock screw through index plate until it bottoms 6 Padlocking may be ac...

Page 18: ...position as follows 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushings and terminals before operating dual voltage or delta wye switch 2 Back out...

Page 19: ...Do not operate loadbreak equipment if a fault condition is suspected Doing so can cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer load...

Page 20: ...erly and that electrical circuit conditions are as expected Before servicing transformer secondary connected equipment verify that all transformer secondary terminals have zero voltage and ground the...

Page 21: ...blished maximum continuous operating voltage MCOV values The transformer should not be tested impulse or applied potential with the arrester connected If connected during impulse tests the arrester wi...

Page 22: ...by rotating handle 3 4 to 1 turn after handle has come in contact with seal gland Under oil arrester disconnection during test with out arrester disconnect switch To disconnect arresters without a dis...

Page 23: ...nt dirt or moisture from entering the opened transformer tank Contamination of the insulating liquid will prevent the transformer from operating properly and may cause serious damage to the transforme...

Page 24: ...aks Test pressure should not exceed 7 psig Established pressure should be main tained for at least four hours to insure that all seals are proper 4 Re install the nutguard using 25 ft lbs torque to ti...

Page 25: ...t cover weld 10 Thoroughly clean tank cover to help prevent contamination of insulating liquid when removing cover Remove all dirt grease and moisture 11 Remove tank cover from tank Weld on tank cover...

Page 26: ...ntenance on cabinet 2 Place one 1 4 to 3 8 inch shim directly below faceplate on both sides of tank at points A and A see Figure 28 3 Place one 1 1 2 inch wedge under each side of cabinet at points B...

Page 27: ...nventional transformer oil mixed with R Temp fluid Conventional transformer oil content of 3 in R Temp fluid lowers the fire point below 300 C Measure the ASTM flash and fire points if the presence of...

Page 28: ...uld be clean and dry large mouth glass bottles Make sure that the liquid being sampled is representative of the liquid in the unit Sufficient liquid must first be drawn off to ensure that the sample w...

Page 29: ...y Cleveland Open Cup 2 ASTM D877 Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes 3 ASTM D923 Standard Practices for Sampling Electrical Insulating Liq...

Page 30: ...reported and investigated Annual Cabinet Interior Maintenance Items to Inspect Points to be checked Remedial Action Frequency Gauges and Controls Check for proper operation Repair or replace damaged o...

Page 31: ...g will achieve a rainbow coloring if a particular terminal is experiencing an over temperature condition Tighten any loose connections immediately Any damage or discoloration that is observed should b...

Page 32: ...on com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN202001EN August 2015 For Eaton s Cooper Power series three phase pad mounted transformer product information cal...

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