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Operating instructions

Do not connect two different phases of a multiple-phase 

system. Before closing a single-phase loop, make certain 

both ends of the loop are the same phase.

Loadmake operation

Area must be clear of obstructions or contaminations 

that would interfere with the operation of the loadbreak 

connector (LCN). 
Securely fasten a clampstick to the operating eye of the 

connector. 
Place the loadbreak connector over the bushings, inserting 

both white arc followers of the probes into both bushings 

approximately 1-1/2" (38 mm). This will align and stabilize the 

connector.

Turn your back to the bushings and grasp the clampstick 

securely and obtain good footing. Slam the connector onto 

the bushing with one firm, quick, and continuous motion.
Turn around and apply a force to the clampstick to push the 

connector onto the bushing. The yellow latch indicator rings 

on the bushings should be visible in the connector cuff 

windows at this point. See Figure 10.

To check that the connector is properly latched apply a 

gentle pull force to the clampstick. When latched properly, 

the connector will slide back off of the bushing about 1/4" (5 

mm) and stop. The yellow latch indicator rings on the bush-

ings should not be visible at this point. See Figure 11.

Figure 10.  Yellow latch indicator rings are visible.

YELLOW 

LATCH 

INDICATOR 

RINGS

LOADBREAK 

CONNECTOR (LCN)

Figure 11.  Yellow latch indicator rings are NOT visible.

YELLOW 

LATCH 

INDICATOR 

RINGS 

NOT

 

VISIBLE

 WARNING 

High Voltage. Cleer 600 A loadbreak bushings should 

only be mated with other Cleer 600 A loadbreak 

products. Do not attempt to mate 200 A loadbreak or 

600 A deadbreak products to Cleer 600 A loadbreak 

bushings. Failure to comply could lead to a fault that 

may result in death or serious injury. 

 WARNING 

High Voltage. Do not close or pull the Cleer connector 

slowly onto or off of the bushings during a loadmake or 

loadbreak operation. Failure to comply could tease the 

contacts leading to excessive arcing causing a fault that 

may result in death or serious injury.

 WARNING 

High Voltage. The Cleer 600 A loadbreak connector 

system is not designed to be switched under water. 

When operating the Cleer 600 A loadbreak connector 

system where moisture is present, such as during a 

rainstorm, take steps to ensure the connector interfaces 

stay dry. Failure to comply could lead to a fault that may 

result in death or serious injury.

 WARNING 

High Voltage. The operator should always use personal 

protective equipment (insulated gloves, clampstick 

and eye protection) whenever operating the connector. 

The operator should always be in the best possible 

operating position, providing firm footing and enabling 

a secure grasp of the clampstick positioned to the 

side of one's torso, while maintaining positive control 

of the connector before, during and immediately 

after operation. If there is any question regarding the 

operator's operating position, de-energize the connector 

before operation. The operator should not be looking 

directly at the connector during the moment of circuit 

interruption or connection. Failure to comply could 

result in death or serious injury.

 WARNING 

High Voltage. Verify that BOTH arc followers are 

approximately 1-1/2" into the bushings. Failure to 

comply could lead to a fault that may result in death or 

serious injury.

5

CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS 

   MN650019EN   March 2016

Summary of Contents for COOPER POWER Cleer Series

Page 1: ...00 A 15 25 and 28 kV class Cleer loadbreak connector system installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650019EN Effective March 2016 Supersedes S600 100 1 March 201...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...3 In line bracket installation instructions 3 Square bracket installation instructions 4 OPERATING INSTRUCTIONS Loadmake operation 5 Fault close 6 Loadbfreak operation 6 CABLE ISOLATION AND GROUNDING...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...ng a visible ground It is then safe to perform work on the underground cable Read this manual first Read and understand the contents of this manual and follow all locally approved procedures and safet...

Page 6: ...OL T and 1 T OP II or BT TAP termination T OP II OR BT TAP TERMINATION BOL T TERMINATION SOURCE LOAD Figure 4 600 A loadbreak connector system with 2 BOL T terminations Figure 5 600 A loadbreak connec...

Page 7: ...ding to location marks made in Step 2 Step 4 With pivot support mounting feet assembly secure using supplied 5 16 hardware mount bracket with junction to pivot support mounting feet Step 5 Adjust brac...

Page 8: ...tes of enclosure See Figure 9 Note N The assembly should be secured with four 4 bolts using one upper and lower slot on each side of the bracket Step 2 Using supplied grounding clamps connect bracket...

Page 9: ...te 200 A loadbreak or 600 A deadbreak products to Cleer 600 A loadbreak bushings Failure to comply could lead to a fault that may result in death or serious injury WARNING High Voltage Do not close or...

Page 10: ...gs with a fast firm straight motion Minimum amount of travel of connector to break load is 9 230 mm Using the clampstick move the connector away from the bushings and place the metallic portion of one...

Page 11: ...source side loadbreak bushing See Figure 13 Figure 12 Remove C LCN connector LOAD SOURCE REMOVE LCN BOL T TERMINATION T OP II OR BT TAP TERMINATION Figure 13 Install 600 A loadbreak protective cap LOA...

Page 12: ...and obtain good footing Slam the elbow onto the bushing with one quick and continuous motion Figure 14 Remove 200 A loadbreak protective cap SOURCE 200 A LOADBREAK REDUCING TAP PLUG LOAD 200 A LOADBR...

Page 13: ...last operation push on the clampstick to seat the elbow all the way onto the bushing again This insures that the elbow is latched and was not dislodged during the latch ing check in previous step abo...

Page 14: ...st firm straight motion Minimum amount of travel of connector to break load is 9 230 mm See Figure 18 Using the clampstick move the connector away from the bushings and place the metallic portion of o...

Page 15: ...gh the load side 600 A loadbreak bushing interface to verify circuit is de energized See Figure 20 Step 6 Install grounding elbow If circuit is de energized install Cleer 600 A 15 25 kV grounding elbo...

Page 16: ...7 25 6 649 5 00 127 4 00 101 6 8 93 226 8 2 04 51 8 26 88 682 8 CONFIGURATION 1 CONFIGURATION 2 CONFIGURATION 3 Figure 22 In line mounting configurations and dimensions Mounting configurations and dim...

Page 17: ...5 mm 4 00 101 6 mm 3 55 90 2 mm 5 0 127 3 0 76 10 5 264 11 5 292 3 55 90 2 7 90 200 7 15 30 388 6 4 0 101 6 12 79 324 9 10 21 259 3 7 0 178 3 5 89 1 5 38 12 0 8 20 mm 2 0 51 mm 7 0 178 mm 7 0 178 mm 1...

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Page 19: ...This page intentionally left blank 15 CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS MN650019EN March 2016...

Page 20: ...ates Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN650019EN Rev 00 Replaces S6001001 Rev 04 Eaton is a registered trademark All trademarks are property of...

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