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The instructions in this manual are not intended as a 

substitute for proper training or adequate experience in the 

safe operation of the equipment described. Only competent 

technicians who are familiar with this equipment should 

install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
•  Is trained in industry-accepted high and low-voltage safe 

operating practices and procedures.

•  Is trained and authorized to energize, de-energize, clear, 

and ground power distribution equipment.

•  Is trained in the care and use of protective equipment 

such as arc flash clothing, safety glasses, face shield, hard 

hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe installa-

tion and operation of this equipment, be sure to read and 

understand all cautions and warnings.

Safety instructions

Following are general caution and warning statements that 

apply to this equipment. Additional statements, related to 

specific tasks and procedures, are located throughout the 

manual.

Safety for life

!

SAFETY

FOR LIFE

!

SAFETY

FOR LIFE

Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. 

We actively promote safe practices in the use and maintenance of our products through our service literature, instructional 

training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, 

and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around 

high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information

DANGER

Hazardous voltage. Contact with hazardous voltage will 

cause death or severe personal injury. Follow all locally 

approved safety procedures when working around high- 

and low-voltage lines and equipment. 

              

G103.3

WARNING 

Before installing, operating, maintaining, or testing this 

equipment, carefully read and understand the contents 

of this manual. Improper operation, handling or 

maintenance can result in death, severe personal injury, 

and equipment damage.                                          

G101.0

WARNING 

This equipment is not intended to protect human 

life. Follow all locally approved procedures and safety 

practices when installing or operating this equipment. 

Failure to comply can result in death, severe personal 

injury and equipment damage.                               

G102.1

WARNING 

Power distribution and transmission equipment must 

be properly selected for the intended application. It 

must be installed and serviced by competent personnel 

who have been trained and understand proper safety 

procedures. These instructions are written for such 

personnel and are not a substitute for adequate training 

and experience in safety procedures. Failure to properly 

select, install or maintain power distribution and 

transmission equipment can result in death, severe 

personal injury, and equipment damage.     

      

             G122.3

This manual may contain four types of hazard statements:

DANGER 

Indicates an imminently hazardous situation which, if 

not avoided, will result in death or serious injury.

WARNING 

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury.

CAUTION 

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury.

CAUTION

Indicates a potentially hazardous situation which, if not 

avoided, may result in equipment damage only.

Hazard Statement Definitions

iv

CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS 

   MN650019EN   March 2016

Summary of Contents for COOPER POWER Cleer Series

Page 1: ...00 A 15 25 and 28 kV class Cleer loadbreak connector system installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650019EN Effective March 2016 Supersedes S600 100 1 March 201...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...3 In line bracket installation instructions 3 Square bracket installation instructions 4 OPERATING INSTRUCTIONS Loadmake operation 5 Fault close 6 Loadbfreak operation 6 CABLE ISOLATION AND GROUNDING...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...ng a visible ground It is then safe to perform work on the underground cable Read this manual first Read and understand the contents of this manual and follow all locally approved procedures and safet...

Page 6: ...OL T and 1 T OP II or BT TAP termination T OP II OR BT TAP TERMINATION BOL T TERMINATION SOURCE LOAD Figure 4 600 A loadbreak connector system with 2 BOL T terminations Figure 5 600 A loadbreak connec...

Page 7: ...ding to location marks made in Step 2 Step 4 With pivot support mounting feet assembly secure using supplied 5 16 hardware mount bracket with junction to pivot support mounting feet Step 5 Adjust brac...

Page 8: ...tes of enclosure See Figure 9 Note N The assembly should be secured with four 4 bolts using one upper and lower slot on each side of the bracket Step 2 Using supplied grounding clamps connect bracket...

Page 9: ...te 200 A loadbreak or 600 A deadbreak products to Cleer 600 A loadbreak bushings Failure to comply could lead to a fault that may result in death or serious injury WARNING High Voltage Do not close or...

Page 10: ...gs with a fast firm straight motion Minimum amount of travel of connector to break load is 9 230 mm Using the clampstick move the connector away from the bushings and place the metallic portion of one...

Page 11: ...source side loadbreak bushing See Figure 13 Figure 12 Remove C LCN connector LOAD SOURCE REMOVE LCN BOL T TERMINATION T OP II OR BT TAP TERMINATION Figure 13 Install 600 A loadbreak protective cap LOA...

Page 12: ...and obtain good footing Slam the elbow onto the bushing with one quick and continuous motion Figure 14 Remove 200 A loadbreak protective cap SOURCE 200 A LOADBREAK REDUCING TAP PLUG LOAD 200 A LOADBR...

Page 13: ...last operation push on the clampstick to seat the elbow all the way onto the bushing again This insures that the elbow is latched and was not dislodged during the latch ing check in previous step abo...

Page 14: ...st firm straight motion Minimum amount of travel of connector to break load is 9 230 mm See Figure 18 Using the clampstick move the connector away from the bushings and place the metallic portion of o...

Page 15: ...gh the load side 600 A loadbreak bushing interface to verify circuit is de energized See Figure 20 Step 6 Install grounding elbow If circuit is de energized install Cleer 600 A 15 25 kV grounding elbo...

Page 16: ...7 25 6 649 5 00 127 4 00 101 6 8 93 226 8 2 04 51 8 26 88 682 8 CONFIGURATION 1 CONFIGURATION 2 CONFIGURATION 3 Figure 22 In line mounting configurations and dimensions Mounting configurations and dim...

Page 17: ...5 mm 4 00 101 6 mm 3 55 90 2 mm 5 0 127 3 0 76 10 5 264 11 5 292 3 55 90 2 7 90 200 7 15 30 388 6 4 0 101 6 12 79 324 9 10 21 259 3 7 0 178 3 5 89 1 5 38 12 0 8 20 mm 2 0 51 mm 7 0 178 mm 7 0 178 mm 1...

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Page 19: ...This page intentionally left blank 15 CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS MN650019EN March 2016...

Page 20: ...ates Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN650019EN Rev 00 Replaces S6001001 Rev 04 Eaton is a registered trademark All trademarks are property of...

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