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Step 5
Remove 200 A protective cap

Using a clampstick, remove 200 A loadbreak protective cap 

from 200 A loadbreak reducing tap plug. See Figure 14.

Step 6
Test

Using appropriate voltage sensing meter, test through 200 A 

interface to verify circuit is de-energized. See Figure 15.

Step 7
Re-install 200 A protective cap

After circuit has been verified as de-energized, using a 

clampstick, re-install 200 A protective cap on loadbreak 

reducing tap plug. See Figure 16.

Step 8
Install Cleer grounding elbow

Using a clampstick, install Cleer grounding elbow on load-

side 600 A loadbreak bushing. See Figure 17.

Area must be clear of obstructions or contaminations that 

would interfere with the operation of the loadbreak elbow.
Securely fasten a clampstick to the pulling eye of the 

grounding elbow.
Place the grounding elbow over the bushing, inserting 

the white arc follower of the probe into the bushing 

approximately 1-1/2” (38 mm) until a slight resistance is felt. 

This will align and stabilize the elbow.
Turn your back to the bushing and grasp the clampstick 

securely and obtain good footing. Slam the elbow onto the 

bushing with one quick and continuous motion.

Figure 14.  Remove 200 A loadbreak protective cap.

SOURCE

200 A LOADBREAK 

REDUCING TAP 

PLUG

LOAD

200 A LOADBREAK 

PROTECTIVE CAP

Figure 15.  Verify circuit is de-energized.

LOAD

SOURCE

DIRECT 

CONDUCTOR  

TEST

Figure 16.  Re-install 200 A protective cap.

LOAD

SOURCE

RE-INSTALL 200 A 

PROTECTIVE CAP

 WARNING 

All associated apparatus must be de-energized during 

installation or maintenance.

 WARNING 

Do not ground energized cable.

 WARNING 

The operator should always use personal protective 

equipment (insulated gloves, clampstick and eye 

protection) whenever operating the elbow. The operator 

should always be in the best possible operating 

position, providing firm footing and enabling a secure 

grasp of the clampstick, while maintaining positive 

control of the elbow before, during and immediately 

after operation. If there is any question regarding the 

operator’s operating position, de-energize the elbow 

before operation. The operator should not be looking 

directly at the connector during the moment of circuit 

interruption or connection. Failure to comply could 

result in death or serious injury.

8

CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS 

   MN650019EN   March 2016

Summary of Contents for COOPER POWER Cleer Series

Page 1: ...00 A 15 25 and 28 kV class Cleer loadbreak connector system installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650019EN Effective March 2016 Supersedes S600 100 1 March 201...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...3 In line bracket installation instructions 3 Square bracket installation instructions 4 OPERATING INSTRUCTIONS Loadmake operation 5 Fault close 6 Loadbfreak operation 6 CABLE ISOLATION AND GROUNDING...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...ng a visible ground It is then safe to perform work on the underground cable Read this manual first Read and understand the contents of this manual and follow all locally approved procedures and safet...

Page 6: ...OL T and 1 T OP II or BT TAP termination T OP II OR BT TAP TERMINATION BOL T TERMINATION SOURCE LOAD Figure 4 600 A loadbreak connector system with 2 BOL T terminations Figure 5 600 A loadbreak connec...

Page 7: ...ding to location marks made in Step 2 Step 4 With pivot support mounting feet assembly secure using supplied 5 16 hardware mount bracket with junction to pivot support mounting feet Step 5 Adjust brac...

Page 8: ...tes of enclosure See Figure 9 Note N The assembly should be secured with four 4 bolts using one upper and lower slot on each side of the bracket Step 2 Using supplied grounding clamps connect bracket...

Page 9: ...te 200 A loadbreak or 600 A deadbreak products to Cleer 600 A loadbreak bushings Failure to comply could lead to a fault that may result in death or serious injury WARNING High Voltage Do not close or...

Page 10: ...gs with a fast firm straight motion Minimum amount of travel of connector to break load is 9 230 mm Using the clampstick move the connector away from the bushings and place the metallic portion of one...

Page 11: ...source side loadbreak bushing See Figure 13 Figure 12 Remove C LCN connector LOAD SOURCE REMOVE LCN BOL T TERMINATION T OP II OR BT TAP TERMINATION Figure 13 Install 600 A loadbreak protective cap LOA...

Page 12: ...and obtain good footing Slam the elbow onto the bushing with one quick and continuous motion Figure 14 Remove 200 A loadbreak protective cap SOURCE 200 A LOADBREAK REDUCING TAP PLUG LOAD 200 A LOADBR...

Page 13: ...last operation push on the clampstick to seat the elbow all the way onto the bushing again This insures that the elbow is latched and was not dislodged during the latch ing check in previous step abo...

Page 14: ...st firm straight motion Minimum amount of travel of connector to break load is 9 230 mm See Figure 18 Using the clampstick move the connector away from the bushings and place the metallic portion of o...

Page 15: ...gh the load side 600 A loadbreak bushing interface to verify circuit is de energized See Figure 20 Step 6 Install grounding elbow If circuit is de energized install Cleer 600 A 15 25 kV grounding elbo...

Page 16: ...7 25 6 649 5 00 127 4 00 101 6 8 93 226 8 2 04 51 8 26 88 682 8 CONFIGURATION 1 CONFIGURATION 2 CONFIGURATION 3 Figure 22 In line mounting configurations and dimensions Mounting configurations and dim...

Page 17: ...5 mm 4 00 101 6 mm 3 55 90 2 mm 5 0 127 3 0 76 10 5 264 11 5 292 3 55 90 2 7 90 200 7 15 30 388 6 4 0 101 6 12 79 324 9 10 21 259 3 7 0 178 3 5 89 1 5 38 12 0 8 20 mm 2 0 51 mm 7 0 178 mm 7 0 178 mm 1...

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Page 19: ...This page intentionally left blank 15 CLEER LOADBREAK CONNECTOR SYSTEM INSTALLATION INSTRUCTIONS MN650019EN March 2016...

Page 20: ...ates Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN650019EN Rev 00 Replaces S6001001 Rev 04 Eaton is a registered trademark All trademarks are property of...

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