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6

6000 Series Char-Lynn Motors

Disassembly

12 Remove Geroler.  Retain rollers in outer Geroler ring if they are
loose.

13 Remove 2 seals (6,1mm [.24 inch]) from Geroler, 1 seal on each
side of Geroler.

14 Remove drive.

15 Remove 95,0 mm [3.74 inch] I.D. seal from bearing housing.

16 Use a stud remover or vise grips to remove studs (earlier models
only).  Then clamp bearing housing in vise as shown in Figure 7.
Loosen 6 bolts.  Then remove bolts and retainer.  You may have to pry
retainer free but do not damage housing or retainer.

17 Remove 92,3 mm [3.64 inch] I.D. seal, shaft seal and back-up ring
(if supplied) from retainer.  Use a small screwdriver to remove dust
seal.  Do not damage bore of retainer.

18 Remove shaft and bearing assembly.  You may need a press to
remove shaft and bearing assembly (see Figure 10).

19 Remove shaft face seal from bore of bearing housing (see Figure
10).  Do not damage bore of bearing housing.

Note: Individual parts of the shaft and bearing assembly are not sold
separately and must be replaced as a unit.

Figure 6

Seal

Seal

Drive

Geroler

Figure 7

Figure 8

Figure 9

Retainer

Dust Seal

Seal

Shaft
Seal

Back-up
Ring

Shaft and Bearing
Assembly

Shaft Face
Seal

Bearing
Housing

Figure 10

Summary of Contents for Char-Lynn 6000 Series

Page 1: ...July 1999 Char Lynn Disc Valve Motor 6000 Series includes Big 6 Geroler 6 0 0 d n a 5 0 0 s r o t o M Repair Information...

Page 2: ...2 6000 Series Char Lynn Motors Cross Section Drawing 005 Version Current Production 006 Version Char Lynn 6000 Series Motor Bearing Package Change...

Page 3: ...ringless Motor Mounting Flange Bearing Housing Wheel Motor O ring Plug Assembly Poppet Spring Spring Sleeve Dash Pot Sleeve Dash Pot Seal Shaft Seal Back up Ring if Supplied Shuttle Two Way Seal Shutt...

Page 4: ...2 inch diameter shafts Available by special order through our service department 9 52 375 Grind flat spots on each side Approx 12 7 50 215 9 8 50 273 05 10 75 required for 985 cm3 r 60 0 in3 r Displ A...

Page 5: ...ngs show the motor in a vise we recommend that you keep the motor in the vise during disassembly Follow the clamping procedures explained throughout the manual 2 Remove 4 bolts or nuts for earlier mod...

Page 6: ...housing or retainer 17 Remove 92 3 mm 3 64 inch I D seal shaft seal and back up ring if supplied from retainer Use a small screwdriver to remove dust seal Do not damage bore of retainer 18 Remove sha...

Page 7: ...aft and bearing assembly in bearing housing see Figure 12 Do not damage seal in bore of housing You may need a press to install shaft and bearing assembly 22 Use a small press if available to install...

Page 8: ...Align case drain hole and pressure relief hole in Geroler with case drain hole and pressure relief hole in bearing housing Install Geroler on bearing housing see Figure 17 Retain rollers in outer Ger...

Page 9: ...de of balance ring assembly Hold ring in position until valve housing is in place see Figure 21 Align case drain hole in housing with case drain hole in valve plate Install valve housing against valve...

Page 10: ...motor requires Loctite in threaded holes of mounting flange Follow these procedures Adequate Loctite penetration and sealing depend highly on cleanliness and dryness of threads Use a non petroleum ba...

Page 11: ...Eaton Corp Hydraulics Div Eden Prairie MN 55344 Product Number 000 0000 000 Product Line Identification Number Product Identification Number Engineering Change Code Week of Year 01 Thru 52 Last Numbe...

Page 12: ...e Drain Code C Paint Low Gloss Black 112 1064 1065 1066 1067 1068 1107 1069 1 1 2 inch Straight Standard Displacement cm3 r in3 r and Product Number Shaft Mounting 245 15 0 310 19 0 390 23 9 490 30 0...

Page 13: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

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