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9

6000 Series Char-Lynn Motors

Reassembly

38 Apply clean grease on 3 balance ring assembly springs.
Install springs in 3 holes located inside bore face of valve
housing (see Fig. 19).

39 Apply a light film of petroleum jelly on 7,6 mm [.30 inch] I.D. seal.
Install seal in case drain groove of valve housing.

40 Apply a light film of petroleum jelly on 92,3 mm [3.63 inch] I.D.
seal.  Install seal in outside seal groove of valve housing.

41 Apply petroleum jelly on inner and outer face seals.  Install seals on
balance ring as shown in Figure 20.

Important:  Install face seals in the positions shown in Figure 20 or
the motor will not operate properly.  Do not force or bend these face
seals.  Any damage to these seals will affect the operation of the
motor.

42 Align balance ring assembly pins with 2 holes in valve housing (see
Figure 21).  Install balancing ring subassembly in valve housing.

43 Insert your finger through port of housing.  Apply pressure to side
of balance ring assembly.  Hold ring in position until valve housing is
in place (see Figure 21).  Align case drain hole in housing with case
drain hole in valve plate.  Install valve housing against valve plate (see
Figure 22).

Note:  After installing valve housing on valve plate, check between
body parts of motor for unseated seals.

44 Install and finger tighten 2 bolts (or studs for earlier models)
opposite alignment studs. Remove alignment studs and install
remaining bolts (or studs and 4 nuts for earlier models). Torque bolts
(or nuts) to 98 Nm [864 lb-in/ 72 lb-ft], in sequence (see Figure 24).

45 Install 2 check plug assemblies (ball, spring, plug with seal).  Also
install case drain plug with seal, parts shown in Figure 23 and plug
torque shown in Figure 24.

Figure 19

Seal

Case Drain Seal

Valve Housing

Balance Ring Spring (3)

Figure 20

Balance Ring

Inner Seal

Pin

Outer Seal

Figure 21

Figure 22

Figure 23

Bolt

Check
Plug
Assembly

Plug
Assembly

Figure 24

1

4

3

2

Char-Lynn

®

Product number

Eaton Corp. Hydraulics Div.
Eden Prairie, MN 55344

Check Plug Torque to
7-14 Nm [60-120 lb-in]
(lubricated Threads)

Drain Plug Torque to
17 Nm [150 lb-in]
(lubricated Threads)

Summary of Contents for Char-Lynn 6000 Series

Page 1: ...July 1999 Char Lynn Disc Valve Motor 6000 Series includes Big 6 Geroler 6 0 0 d n a 5 0 0 s r o t o M Repair Information...

Page 2: ...2 6000 Series Char Lynn Motors Cross Section Drawing 005 Version Current Production 006 Version Char Lynn 6000 Series Motor Bearing Package Change...

Page 3: ...ringless Motor Mounting Flange Bearing Housing Wheel Motor O ring Plug Assembly Poppet Spring Spring Sleeve Dash Pot Sleeve Dash Pot Seal Shaft Seal Back up Ring if Supplied Shuttle Two Way Seal Shutt...

Page 4: ...2 inch diameter shafts Available by special order through our service department 9 52 375 Grind flat spots on each side Approx 12 7 50 215 9 8 50 273 05 10 75 required for 985 cm3 r 60 0 in3 r Displ A...

Page 5: ...ngs show the motor in a vise we recommend that you keep the motor in the vise during disassembly Follow the clamping procedures explained throughout the manual 2 Remove 4 bolts or nuts for earlier mod...

Page 6: ...housing or retainer 17 Remove 92 3 mm 3 64 inch I D seal shaft seal and back up ring if supplied from retainer Use a small screwdriver to remove dust seal Do not damage bore of retainer 18 Remove sha...

Page 7: ...aft and bearing assembly in bearing housing see Figure 12 Do not damage seal in bore of housing You may need a press to install shaft and bearing assembly 22 Use a small press if available to install...

Page 8: ...Align case drain hole and pressure relief hole in Geroler with case drain hole and pressure relief hole in bearing housing Install Geroler on bearing housing see Figure 17 Retain rollers in outer Ger...

Page 9: ...de of balance ring assembly Hold ring in position until valve housing is in place see Figure 21 Align case drain hole in housing with case drain hole in valve plate Install valve housing against valve...

Page 10: ...motor requires Loctite in threaded holes of mounting flange Follow these procedures Adequate Loctite penetration and sealing depend highly on cleanliness and dryness of threads Use a non petroleum ba...

Page 11: ...Eaton Corp Hydraulics Div Eden Prairie MN 55344 Product Number 000 0000 000 Product Line Identification Number Product Identification Number Engineering Change Code Week of Year 01 Thru 52 Last Numbe...

Page 12: ...e Drain Code C Paint Low Gloss Black 112 1064 1065 1066 1067 1068 1107 1069 1 1 2 inch Straight Standard Displacement cm3 r in3 r and Product Number Shaft Mounting 245 15 0 310 19 0 390 23 9 490 30 0...

Page 13: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

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