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4

6000 Series Char-Lynn Motors

Tools

Tools required for disassembly and reassembly

—Torque wrench (90 Nm [800 lb-in] capacity)
—305 to 406 mm [12 to 16 inch] breaker bar
—3/4 inch and 1/2 inch sockets
—Small screwdriver (150 to 200 mm [6 to 8 inch] long,

6 mm [1/4 inch] blade)

—3/16 inch Hex Key
—Hydraulic Press — 1335 N [300 lbf]
—Plastic or rubber hammer

* —Bullet (600464) for 1-1/2  inch diameter shafts

*Available by special order through our service department.

9,52 [.375]

Grind flat spots on each side

Approx. 12,7 [.50]

215,9 [8.50]

(273,05 [10.75] required for 985 cm

3

/r [60.0 in

3

/r] Displ.)

Alignment studs (2)

25,4 [1.00]

1/2-20 UNF thread

12,7 [.50] Dia. Steel Rod

Wheel motor and bearingless motor repair information on page 12.
Shuttle valve and seal guard repair information on page 13.
Seal guard reference on page 13.

Shaft Face Seal

Dust Seal

Shaft Seal

Special Global Mount

Shaft and Bearing 
Assembly

Seal

Retainer, Front

Screw, Cap

Parts Drawing — Big 6

Summary of Contents for Char-Lynn 6000 Series

Page 1: ...July 1999 Char Lynn Disc Valve Motor 6000 Series includes Big 6 Geroler 6 0 0 d n a 5 0 0 s r o t o M Repair Information...

Page 2: ...2 6000 Series Char Lynn Motors Cross Section Drawing 005 Version Current Production 006 Version Char Lynn 6000 Series Motor Bearing Package Change...

Page 3: ...ringless Motor Mounting Flange Bearing Housing Wheel Motor O ring Plug Assembly Poppet Spring Spring Sleeve Dash Pot Sleeve Dash Pot Seal Shaft Seal Back up Ring if Supplied Shuttle Two Way Seal Shutt...

Page 4: ...2 inch diameter shafts Available by special order through our service department 9 52 375 Grind flat spots on each side Approx 12 7 50 215 9 8 50 273 05 10 75 required for 985 cm3 r 60 0 in3 r Displ A...

Page 5: ...ngs show the motor in a vise we recommend that you keep the motor in the vise during disassembly Follow the clamping procedures explained throughout the manual 2 Remove 4 bolts or nuts for earlier mod...

Page 6: ...housing or retainer 17 Remove 92 3 mm 3 64 inch I D seal shaft seal and back up ring if supplied from retainer Use a small screwdriver to remove dust seal Do not damage bore of retainer 18 Remove sha...

Page 7: ...aft and bearing assembly in bearing housing see Figure 12 Do not damage seal in bore of housing You may need a press to install shaft and bearing assembly 22 Use a small press if available to install...

Page 8: ...Align case drain hole and pressure relief hole in Geroler with case drain hole and pressure relief hole in bearing housing Install Geroler on bearing housing see Figure 17 Retain rollers in outer Ger...

Page 9: ...de of balance ring assembly Hold ring in position until valve housing is in place see Figure 21 Align case drain hole in housing with case drain hole in valve plate Install valve housing against valve...

Page 10: ...motor requires Loctite in threaded holes of mounting flange Follow these procedures Adequate Loctite penetration and sealing depend highly on cleanliness and dryness of threads Use a non petroleum ba...

Page 11: ...Eaton Corp Hydraulics Div Eden Prairie MN 55344 Product Number 000 0000 000 Product Line Identification Number Product Identification Number Engineering Change Code Week of Year 01 Thru 52 Last Numbe...

Page 12: ...e Drain Code C Paint Low Gloss Black 112 1064 1065 1066 1067 1068 1107 1069 1 1 2 inch Straight Standard Displacement cm3 r in3 r and Product Number Shaft Mounting 245 15 0 310 19 0 390 23 9 490 30 0...

Page 13: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

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