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IB01602019E

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2010

Page

11

O&M Manual for the Eaton ATC-100 

Automatic Transfer Switch Controller

Output Relay K2

This relay is used 

to control transfer switch position

.  Only the Form 

A contact is available for connection.

This output is used to close the generator switching device.  The 

K2 relay momentarily energizes until the ATC-100 senses that the 

generator switching device is closed, then K2 de-energizes.  The 

K2 outputs are the Common Pin (J-4, Pin 6) and Normally Open 

Pin (J-4, Pin 7) (see Figure 4).

Note: 

The ATC-100 MUST BE properly grounded at J-4, Pin 8 for proper 

operation.

2.6  Specification Summary
Table 1. ATC-100 Specifications.

Section 3:  Operation

3.1  General

This section specifically describes the operation and functional 

use of the ATC-100 .  The practical use of and operation within 

each category will be discussed.  In this section, it is assumed 

that prior sections of this manual were reviewed and that the 

operator has a basic understanding of the hardware.
The ATC-100 provides for automatic transfer and re-transfer from 

source to source.  It provides a summary of the ATC-100 intelli-

gence and supervisory circuits that constantly monitor the condi-

tion of both the utility and generator power sources, thus 

providing the required intelligence for transfer operations.  These 

circuits, for example, automatically initiate an immediate transfer 

of power when the power fails or the voltage level drops below a 

preset value.  

3.2  Operating Voltage and Measurements

The ATC-100 operates with control power from 95 to 145 Vac 

(120 Vac ± 20%).  The ATC-100 operates on single and 3-phase 

systems with selectable frequency settings of 50 or 60 Hz.
The ATC-100 can perform the time delay engine start function 

without control power.  
The ATC-100 operates directly from the line sensing inputs of the 

utility and generator power sources.  The nominal operating sys-

tem input is jumper-selectable from 120 to 480 Vac.  The stan-

dard system assumes that neutral is available and that the 

switching device can therefore be powered from an available 

120 Vac source.  If a neutral conductor is not available,120 Vac 

is created by an external transformer.
All voltage monitoring and measurements are true RMS measure-

ments.

3.3  Typical Transfer Operation

A typical transfer request will begin with a utility outage (utility 

voltage falls below the 80% dropout level), a System Test, or a 

Generator Test with Load Transfer.  After Time Delay Engine Start 

(TDES) times out, the Generator Start relay will energize which 

closes its Normally Open contacts and opens its Normally Closed 

contacts.
When the generator source meets the requirements to be consid-

ered available, the Time Delay Normal to Emergency (TDNE) timer 

will start timing.  After TDNE times out, the K2 relay contacts will 

close. If TDN is enabled, the K2 relay contacts will open when the 

Utility Connected input is open (load is disconnected from utility). 

TDN will then time out and the K2 relay contacts will close until 

the Generator Connected input is closed. Once the Generator 

Connected input is satisfied (load is connected to generator), the 

K2 relay contacts will open..
When the utility becomes available (utility voltage is above the 

90% pickup level), the Time Delay Emergency to Normal (TDEN) 

timer will start timing.  After TDEN times out, the K1 relay con-

tacts will close. If TDN is enabled, the K1 relay contacts will open 

when the Generator Connected input is open (load is discon-

nected from generator). TDN will then time out and the K1 relay 

contacts will close until the Utility Connected input is closed. 

Once the Utility Connected input is satisfied (load is connected to 

utility), the K1 relay contacts will open and the Time Delay Engine 

Cooldown (TDEC) timer will start timing.   When TDEC times out, 

the Generator Start relay will de-energize which opens its Nor-

mally Open contacts and closes its Normally Closed contacts.

Input Control Voltage

95 to 145 Vac

50/60 Hz

Voltage Measurements of

Utility VAB

Generator VAB

Utility VBC

Generator VBC

Utility VCA

Generator VCA

Voltage Measurement Range

0 to 575 Vac RMS (50/60 Hz)

Voltage Measurement Accuracy

± 1% of Full Scale

Frequency Measurements of

Generator

Frequency Measurement Range

40 Hz to 70 Hz

Frequency Measurement Accuracy

± 0.3 Hz Over the Measurement Range

Undervoltage Dropout 

80% of the Nominal System Voltage

Undervoltage Pickup

90% of the Nominal System Voltage

Underfrequency Dropout Range

90% of the Nominal System Frequency

Underfrequency Pickup Range

95% of the Nominal System Frequency

Overfrequency Dropout Range

115% of the Nominal System Frequency

Overfrequency Pickup Range 

110% of the Nominal System Frequency 

Operating Temperature Range

-20 to +70°C (-4 to +158°F)

Storage Temperature Range

-30 to +85°C (-22 to +185°F)

Operating Humidity

0 to 95% Relative Humidity (Non-condensing)

Operating Environment

Resistant to Ammonia, Methane, Nitrogen, Hydrogen, 

and Hydrocarbons

Generator Start Relay

5 A, 1/6 HP @ 250 Vac

5 A @ 30 Vdc with a 150 W Maximum Load

K1, K2 Relays

10 A, 1-3 HP @ 250 Vac

10 A @ 30 Vdc

Applicable Testing 

UL Recognized Component

UL 1008, UL 991 Environmental

IEC 61000-4-2, 61000-4-3, 61000-4-4, 61000-4-5, 

61000-4-6, 61000-4-11

CISPR 11, Class B

FCC Part 15, Class B

Enclosure Compatibility 

NEMA 1, NEMA 3R, and NEMA 12

UV Resistant ATC-100 Faceplate 

Summary of Contents for ATC-100

Page 1: ...M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 5 3 Operation 11 4 Programming 13 5 Troubleshooting...

Page 2: ...the utility power source In Automatic Transfer Switch ATS equipment the switch s intel ligence system initiates the transfer when the utility power falls below or rises above a preset voltage or freq...

Page 3: ...ity is defined as failed when it is outside of its undervoltage set point range for the nominal voltage setting Generator Failed or Fails Generator is defined as failed when it is outside of its under...

Page 4: ...wer Source Annunciation This feature provides LED s to indicate switch position and power source availability indications Switch Position Provides LED s to indicate the transfer switch position 12C Ut...

Page 5: ...er will determine if In phase transition is performed In phase transition is attempted for 10 minutes on a 3 phase sys tem If unsuccessful an open transition is performed Time Delay Neutral TDN featur...

Page 6: ...ooklet Page 6 Effective March 2010 O M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Figure 1 The ATC 100 Front Panel UTILITY CONNECTED UNIT STATUS GENERATOR CONNECTED SET GENERATO...

Page 7: ...is running the test will terminate Set Generator Test Pushbutton The Set Generator Test pushbutton allows the user to test the generator automatically on a periodic every 7 14 or 28 days basis Pressin...

Page 8: ...se B Phase A Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground Gen Start Com Gen Start NO...

Page 9: ...Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground Gen Start Com Gen Start NO Control Inpu...

Page 10: ...e it indi cates to the ATC 100 that the generator switching device is closed When this input is in the Unconnected state it indicates to the ATC 100 that the generator switching device is open This in...

Page 11: ...gize which closes its Normally Open contacts and opens its Normally Closed contacts When the generator source meets the requirements to be consid ered available the Time Delay Normal to Emergency TDNE...

Page 12: ...n 90 seconds of the ATC 100 providing the generator start command 3 If during the TDNE countdown the generator source goes unavailable more than three times TDNE will restart each time 4 If the genera...

Page 13: ...volts As ordered Jumper selectable Three phase or single phase 1 or 3 As ordered Jumper selectable Utility Undervoltage Dropout 80 of Nominal Voltage 80 of Nominal Voltage Fixed setting Generator Und...

Page 14: ...n when it was commanded to open within 6 seconds Generator switching device did not close when it was commanded to close within 6 seconds Generator closed contacts did not open when Generator switchin...

Page 15: ...the plug type connec tors Step 5 Remove the four 4 mounting screws located on the four corners that hold the unit and trim plate against the door or panel These are accessed from the front of the unit...

Page 16: ...System Test Generator Test TDES timer times out Send generator start signal Energize Gen Start relay TDNE timer times out Open Utility breaker Momentarily energize K2 Y Generator is powering the load...

Page 17: ...times out Send Engine Start signal Energize Gen Start relay Is Generator Available TDNE timer times out Sync timer times out Open Utility Switching Device and Close Generator Switching Device Momentar...

Page 18: ...No Yes Sync timer times out Open Generator Switching Device Momentarily energize K1 Sources synchronized before Sync timer times out No Yes and Close Utility Switching Device Utility is powering the l...

Page 19: ...IB01602019E For more information visit www eaton com Instructional Booklet Effective March 2010 Page 19 O M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Notes...

Page 20: ...RE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liabi...

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