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IB01602019E

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2010

Page

 

7

O&M Manual for the Eaton ATC-100 

Automatic Transfer Switch Controller

2.2.1  The Output Function LED’s

Unit Status LED

The green Unit Status LED blinks at a rate of once per second 

while the ATC-100 is operational.  This indicates that the 

ATC-100 has completed a self-diagnostic cycle.  The self-diagnos-

tic cycle checks include the:

Microprocessor operation and

Memory operation.

Utility Available LED

The white Utility Available LED illuminates if the utility power 

source meets the criteria to be considered “available”.  That is, 

when it is within its undervoltage ranges for the nominal voltage 

setting.

Utility Connected LED

The green Utility Connected LED illuminates when the utility 

switching device and its associated position indicating auxiliary 

contacts are closed.
The Utility Connected LED will blink to indicate an alarm condition 

for an unsuccessful transfer (see Section 5.2, ATC-100 Trouble-

shooting).

Generator Available

The amber Generator Available LED illuminates if the generator 

power source meets the criteria to be considered “available”.  

That is, when it is within its undervoltage/underfrequency/overfre-

quency (if applicable) ranges for the nominal voltage and fre-

quency setting.
The Generator Available LED will blink to indicate an alarm condi-

tion if the Generator did not become available within 90 seconds 

for a System Test, Generator Test, or Engine Start Test, (see Sec-

tion 5.2, ATC-100 Troubleshooting).

Generator Connected LED

The red Generator Connected LED illuminates when the generator 

switching device and its associated position indicating auxiliary 

contacts are closed.
The Generator Connected LED will blink to indicate an alarm con-

dition for an unsuccessful transfer (see Section 5.2, ATC-100 

Troubleshooting).

2.2.2  The Input Function Components

The Pushbuttons and Combinations
Engine Start Pushbutton

Pressing and holding the Engine Start pushbutton for a period of 

five seconds will initiate a No Load Generator Test.  The test will 

run for 15 minutes and then terminate.  If the Engine Start push-

button is pressed while the engine/generator is running, the test 

will terminate.

Set Generator Test Pushbutton

The Set Generator Test pushbutton allows the user to test the 

generator automatically on a periodic (every 7, 14, or 28 days) 

basis.  Pressing and holding the Set Generator Test pushbutton for 

a period of five seconds will initiate a Generator Test.  The Utility 

Available and Generator Available LED’s will flash twice indicating 

that the Generator Test is programmed.    
The Generator Test can be deprogrammed by pressing and holding 

the Set Generator Test pushbutton for a period of five seconds.  

The Utility Available and Generator Available LED’s will flash four 

times, indicating that the Generator Test is no longer programmed.

The Generator Test jumpers can be set to one of three positions to 

allow flexibility in how the test is run:

No Load Generator Test;

Generator Test with Load Transfer; or 

Disabled.

For complete information on the Generator Test function, see Sec-

tion 3.4.3.

System Test (Engine Start + Set Generator Test Pushbuttons)

Pressing the Engine Start and Set Generator Test pushbuttons simul-
taneously will initiate a System Test.  The System Test 

will start the 

generator, transfer the load to generator, run on generator for a 

run time of 15 minutes, 

time out TDEN for five minutes, then retrans-

fer, run the engine cool down cycle, and then terminate.  To abort the 
System Test, simultaneously press the Engine Start and Set Genera-
tor Test pushbuttons.

2.3  Rear Access Area

The rear access area of the ATC-100 is normally accessible from 

the rear of an open panel door (see Figure 2).

Figure 2. ATC-100 (Rear View).

All wiring connections to the ATC-100 are made at the rear of the 

chassis.

Note: 

To allow for uniform identification, the frame of reference when dis-

cussing the rear access area is with the panel door open and the User fac-

ing the back of the ATC-100.

Located at the left rear of the ATC-100 are connectors J1, J2, 

and J7.  J1 and J2 provide for voltage monitoring of the utility 

and generator respectively.  J7 is provided for utility and generator 

control power input.  The J4 and J5 connectors are located at the 

bottom of the controller.  The J4 connector provides connections 

for the control inputs and dry relay contacts for primary control 

outputs.  The J5 connector provides the Generator Start dry relay 

contacts for starting the generator (see Figures 3A and 3B).
See Section 2.5 for contact ratings.

Summary of Contents for ATC-100

Page 1: ...M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 5 3 Operation 11 4 Programming 13 5 Troubleshooting...

Page 2: ...the utility power source In Automatic Transfer Switch ATS equipment the switch s intel ligence system initiates the transfer when the utility power falls below or rises above a preset voltage or freq...

Page 3: ...ity is defined as failed when it is outside of its undervoltage set point range for the nominal voltage setting Generator Failed or Fails Generator is defined as failed when it is outside of its under...

Page 4: ...wer Source Annunciation This feature provides LED s to indicate switch position and power source availability indications Switch Position Provides LED s to indicate the transfer switch position 12C Ut...

Page 5: ...er will determine if In phase transition is performed In phase transition is attempted for 10 minutes on a 3 phase sys tem If unsuccessful an open transition is performed Time Delay Neutral TDN featur...

Page 6: ...ooklet Page 6 Effective March 2010 O M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Figure 1 The ATC 100 Front Panel UTILITY CONNECTED UNIT STATUS GENERATOR CONNECTED SET GENERATO...

Page 7: ...is running the test will terminate Set Generator Test Pushbutton The Set Generator Test pushbutton allows the user to test the generator automatically on a periodic every 7 14 or 28 days basis Pressin...

Page 8: ...se B Phase A Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground Gen Start Com Gen Start NO...

Page 9: ...Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground Gen Start Com Gen Start NO Control Inpu...

Page 10: ...e it indi cates to the ATC 100 that the generator switching device is closed When this input is in the Unconnected state it indicates to the ATC 100 that the generator switching device is open This in...

Page 11: ...gize which closes its Normally Open contacts and opens its Normally Closed contacts When the generator source meets the requirements to be consid ered available the Time Delay Normal to Emergency TDNE...

Page 12: ...n 90 seconds of the ATC 100 providing the generator start command 3 If during the TDNE countdown the generator source goes unavailable more than three times TDNE will restart each time 4 If the genera...

Page 13: ...volts As ordered Jumper selectable Three phase or single phase 1 or 3 As ordered Jumper selectable Utility Undervoltage Dropout 80 of Nominal Voltage 80 of Nominal Voltage Fixed setting Generator Und...

Page 14: ...n when it was commanded to open within 6 seconds Generator switching device did not close when it was commanded to close within 6 seconds Generator closed contacts did not open when Generator switchin...

Page 15: ...the plug type connec tors Step 5 Remove the four 4 mounting screws located on the four corners that hold the unit and trim plate against the door or panel These are accessed from the front of the unit...

Page 16: ...System Test Generator Test TDES timer times out Send generator start signal Energize Gen Start relay TDNE timer times out Open Utility breaker Momentarily energize K2 Y Generator is powering the load...

Page 17: ...times out Send Engine Start signal Energize Gen Start relay Is Generator Available TDNE timer times out Sync timer times out Open Utility Switching Device and Close Generator Switching Device Momentar...

Page 18: ...No Yes Sync timer times out Open Generator Switching Device Momentarily energize K1 Sources synchronized before Sync timer times out No Yes and Close Utility Switching Device Utility is powering the l...

Page 19: ...IB01602019E For more information visit www eaton com Instructional Booklet Effective March 2010 Page 19 O M Manual for the Eaton ATC 100 Automatic Transfer Switch Controller Notes...

Page 20: ...RE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liabi...

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