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Instruction Booklet 

IB48050

Effective September 2012

Instructions for installation,

operation, and maintenance of the

AMPGARD 15 kV, 300A vacuum starter

eaton Corporation

 www.eaton.com

Ratings

Table 1.  Starter Ratings

Description

Utilization Voltage rating
10,000 to 11,000V

12,400 to 13,800V

Interrupting rating

E1 (unfused)

5 kA

5 kA

E2 (fused)

950 MVA at 11,000V

1190 MVA at 13,800V

E2 (fused)

63 kA 

63 kA

Continuous current

300A 

300A

Induction motor 

6000 hp 

7500 hp 

Synchronous motor (0.8 PF) 

6000 hp

7500 hp

Synchronous motor (1.0 PF)

6750 hp

8500 hp

Transformer

5400 kVA at 11 kV 

6800 kVA at 13.8 kV

BIL

75 kV

95 kV (with arrestors)

Table 2.  SL Contactor Ratings

Description

rating

Maximum voltage

15,000V

Maximum interrupting current  

(three operations)

5000A

Rated current

300A enclosed/300A open

IEC make-break capability

AC3—Make

AC3—Break

3200A

2560A

Short time current 

30 seconds

1 second

8.75 milliseconds

1920A

4800A 

25 kA peak

Mechanical life

1 million operations

Electrical life

100,000 operations

Dielectric strength (60 Hz)

36 kV (1 minute) 

Closing time

80 milliseconds

Opening time

130 to 330 milliseconds (selectable)

Weight

95 lbs (43 kg)

Arcing time 

12 milliseconds (3/4 cycle) or less

Pickup voltage 

80% rated coil voltage

Description

rating

Dropout voltage

60% rated coil voltage

Control voltages

AC

DC

110/120/220/240V (50/60 Hz)

125V

Control circuit burden (rated volt)

Closing

Holding

2600 VA

80 VA

Auxiliary contact ratings

Voltage (maximum)

Continuous current

Making capacity (AC)

Making capacity (DC)

Breaking capacity (AC)

Breaking capacity (DC)

600V

10A

7200 VA

200 VA

720 VA

200 VA

Latch (when specified)

Mechanical life

Trip voltages (DC)

Trip voltages (AC)

Tripping voltage

Tripping burden

24 Vdc

48 and 96 Vdc

110 and 220 Vac

250,000 operations

24/48/96V

110/220V (50/60 Hz)

80% rated coil voltage

1200 VA

400 VA

500 VA

Ratings are based on full voltage starting of standard motors  

with locked rotor current equal to 6-times full load current and  

an acceleration time of 10 seconds . The starter may be supplied  

with a definite purpose rating of up to 300A depending on the  

type of starting (reduced voltage autotransformer for example), 

locked rotor current, and acceleration time . Consult the factory  

for more information .
Starters are supplied with bolt-in main fuses . Contactors have  

stab-in connections to the starter cell .
The flow of current through a starter with bolted fuses and a  

stab-in contactor can be described as follows: The line finger 

assembly mounted at the back of the enclosure serves to connect 

the isolation switch moving stabs to the controller line terminals 

when the switch is closed . Power flows from the switch moving 

stabs through two flexible shunts to the upper fuse mountings .

The fuses are connected to the lower fuse mountings that contain 

the line-side stab connections to the line finger assemblies for the 

main contactor . With the main contactor energized, power flows 

through the contactor’s vacuum interrupters to the contactor load 

fingers, which are engaged on to the controller load-side stabs . 

Medium voltage cables connect the load-side stabs to the motor 

load connections . The contactor is held in place by a set of rails 

mounted in the lower part of the cell . For full-voltage starters, the 

motor load connections are mounted to the left of the main fuses 

in the rear of the compartment, facing forward . For reduced voltage 

starters, the motor load connections are mounted in the left rear 

of the reduced voltage structure . Current transformers are typically 

mounted just below the motor load connections .

Summary of Contents for AMPGARD

Page 1: ...Installation 8 Handling 8 Storage 8 Mounting 8 Bus splicing 8 Power connections 8 Motor load cable termination 9 Control connections 9 Setting of adjustable protective devices 10 Pre startup checks 1...

Page 2: ...of each controller Contained on this nameplate are the controller type and ratings as required by industry standards Also contained on this nameplate is the factory s general order number This number...

Page 3: ...age Tripping burden 24 Vdc 48 and 96 Vdc 110 and 220 Vac 250 000 operations 24 48 96V 110 220V 50 60 Hz 80 rated coil voltage 1200 VA 400 VA 500 VA Ratings are based on full voltage starting of standa...

Page 4: ...operated In the open position the switch isolates medium voltage from the main controller compartment allowing access to the controller for inspection and maintenance For standard applications the is...

Page 5: ...in the isolating position See Figure 5 for location of barber poles The use of a flashlight will help in verifying the position of the barber poles Grounding Fingers 3 Barber Poles Indicating Shutter...

Page 6: ...h the switch operating mechanism The second door must be closed before the main door is closed Both doors must be closed before the switch operator can be moved to the closed position Note N Attemptin...

Page 7: ...Door Open Figure 12 LV Terminal Blocks LV Door Open A test plug and receptacle are typically supplied inside the low voltage section The receptacle is wired to the secondary of the controller control...

Page 8: ...actory before shipment However vibration and mechanical stresses imposed by transit and installation can adversely affect mechanical interlocks and other adjustments therefore a final inspection is es...

Page 9: ...shover at the load connections Motor Load Connections Figure 16 Motor Load Connections Shown With Optionally Supplied Lugs Removable Phase Barriers Figure 17 Close Up Motor Load Connections MV Conduit...

Page 10: ...are connected per the Eaton drawings This is particularly essential in this class of equipment as the fuse ratings current transformers and overload protection are based on the characteristics of the...

Page 11: ...d as follows Isolate and lock out all incoming power sources Open the isolation switch Open the medium voltage door Verify that the mechanical interlocks between the contactor and the handle mechanism...

Page 12: ...ied Blown Fuse Indicator Figure 24 Blown Fuse Indicator Fuses can be removed by loosening the four nuts that secure the fuses to their mounting studs on the lower portion of the copper plate The phase...

Page 13: ...y in both directions with an increase in resistance as the stabs engage the controller line fingers Inspect for any signs of mechanical wear or overheating To withdraw the removable portion 1 Remove t...

Page 14: ...bus connections checked for tightness Remove the polyester barrier mounted immediately below the switch for access to the vertical bus connections refer to Figure 33 Verify the operation of the shutte...

Page 15: ...back of the door preventing the door from opening with the switch closed In the unlikely event the switch malfunctions and cannot be opened it will be necessary to drill out the welds to allow access...

Page 16: ...rved Printed in USA Publication No IB48050 Z12716 September 2012 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction Booklet I...

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