Eaton 91PS User And Installation Manual Download

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7.2.5

Menu structure of the 91PS/93PS UPS .................. 91

7.3

Signing in .................................................................... 94

7.4

System control instructions ............................................. 95
7.4.1

Starting the UPS system in the double conversion
mode .............................................................. 95

7.4.2

Start the UPS system in the bypass mode............... 96

7.4.3

Transfer from the double conversion mode to the
bypass mode .................................................... 96

7.4.4

Transfer from the bypass mode to the double
conversion mode ............................................... 97

7.4.5

Transferring from the double conversion mode to the
Energy Saver System mode................................. 97

7.4.6

Transferring from the Energy Saver System mode to the
double conversion mode ..................................... 97

7.4.7

Transferring from the double conversion mode to the
Variable Module Management System mode ........... 98

7.4.8

Transferring from the Variable Module Management
System mode to the double conversion mode .......... 98

7.4.9

Shutting down the UPS system and critical load ....... 99

7.4.10

De-energizing the critical load .............................. 99

7.5

UPS control instructions ............................................... 100
7.5.1

Starting a single UPS ....................................... 100

7.5.2

Shut down a single UPS.................................... 101

7.5.3

Enable and disable the battery charger................. 101

7.6

UPM control instructions............................................... 101
7.6.1

Starting the UPMs ........................................... 101

7.6.2

Shut down the UPMs........................................ 102

7.7

Using the Remote Emergency Power-off switch................. 103

7.8

Turning the UPS from the double conversion mode to the
maintenance bypass mode ........................................... 104

7.9

Turning the UPS from the maintenance bypass mode to the
double conversion mode............................................... 105

UPS maintenance .................................................................. 108

8.1

Introduction to UPS maintenance ................................... 108

8.2

Important safety instructions.......................................... 108

8.3

Preventive maintenance ............................................... 109
8.3.1

Daily maintenance ............................................110

8.3.2

Monthly maintenance ........................................110

8.3.3

Periodic maintenance ........................................110

8.3.4

Annual maintenance ......................................... 111

8.3.5

Battery maintenance ......................................... 111

8.4

Recycling the used UPS or batteries ................................ 111

8.5

Maintenance training ....................................................112

Revision: 006

Document ID: P-164000493

5 (126)

Eaton 91PS/93PS UPS 8–40 kW

User’s and Installation Guide

Summary of Contents for 91PS

Page 1: ...User s and Installation Guide Eaton 91PS 93PS UPS 8 40 kW P 164000493 ...

Page 2: ... instructions before operating the equipment and save this manual for future reference This is a product for commercial and industrial application in the second environment Installation restrictions or additional measures may be needed to prevent disturbances The contents of this manual are the copyright of the publisher and may not be reproduced even extracts without the written approval of Eaton...

Page 3: ...attery mode 26 3 3 3 Bypass mode 27 3 4 UPS features 29 3 4 1 Advanced Battery Management 29 3 4 2 Powerware Hot Sync 29 3 4 3 Power Conditioner 30 3 4 4 Frequency Converter 30 3 5 Software and connectivity features 30 3 5 1 User interface 30 3 5 2 Power Management Software 31 3 6 Options and accessories 31 3 6 1 Maintenance Bypass Switch optional 31 3 6 2 Field Installed UPM accessory 31 3 7 Batt...

Page 4: ...ot interface connections 69 5 6 6 Installing signal interface connections in a parallel system 69 5 7 Wiring parallel 91PS 93PS UPS systems 70 5 7 1 Power wiring overview 70 5 7 2 Control signals overview 73 5 7 3 Installing parallel control wiring 73 5 8 UPS system interface wiring preparation 75 6 Communication interfaces 77 6 1 About communication interfaces 77 6 2 Native signal terminals 78 6 ...

Page 5: ...rgizing the critical load 99 7 5 UPS control instructions 100 7 5 1 Starting a single UPS 100 7 5 2 Shut down a single UPS 101 7 5 3 Enable and disable the battery charger 101 7 6 UPM control instructions 101 7 6 1 Starting the UPMs 101 7 6 2 Shut down the UPMs 102 7 7 Using the Remote Emergency Power off switch 103 7 8 Turning the UPS from the double conversion mode to the maintenance bypass mode...

Page 6: ...ifications 116 9 6 Battery specification 117 10 Warranty 118 10 1 General information about warranty 118 10 2 Whom to contact in case of Warranty 119 APPENDIX A Recommended secure hardening guidelines 120 Index 124 Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 6 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 7: ... machine CAUTION CAUTION indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury or damage to the machine NOTE Notes are used to indicate important information and useful tips 1 2 Symbols and abbreviations Hazard symbols These symbols indicate a hazardous situation or action Symbols are used to warn of situations which can cause environmental damag...

Page 8: ...e symbols are used in warnings and notifications to indicate an action that should not be taken The prohibited action symbols are shown below No smoking Limited or restricted access Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 8 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 9: ...e an action that must be taken The mandatory action symbols are shown below Wear eye protection General symbol for mandatory action Read the manual or instructions Disconnect from power source Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 9 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 10: ...are defined Screen type represents information that appears on the screen or LCD 1 4 Glossary The following acronyms are used in Eaton documentation to refer to Eaton UPS products or their parts Table 1 Glossary of acronyms ABM Advanced Battery Management BIB Bypass Input Breaker BIS Bypass Input Switch EBC External Battery Cabinet EMBS External Maintenance Bypass Switch EPO Emergency Power Off ES...

Page 11: ...Isolation Switch MOB Module Output Breaker REPO Remote Emergency Power Off RIB Rectifier Input Breaker RIS Rectifier Input Switch SCR Silicon Controlled Rectifier STSW Static Switch UPS Uninterruptible Power Supply Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 11 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 12: ...y other qualified service personnel authorized by Eaton There are no user serviceable parts inside the UPS The UPS operates with mains battery or bypass power It contains components that carry high currents and voltage A properly installed enclosure is earthed and IP20 rated against electrical shock and foreign objects However the UPS is a sophisticated power system and only qualified personnel ca...

Page 13: ... output terminals may be energized even when the UPS is turned off WARNING Batteries present a risk of electrical shock or burn from high short circuit current Obey proper precautions Electric energy hazard Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury Do not open or mutilate batteries Released electrolyte may be toxic and is harmful to the sk...

Page 14: ...ection before you work on the batteries the risk of an electric shock is less likely Discard batteries according to your local disposal requirements Do not dispose of batteries in a fire When exposed to flame batteries may explode To ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit keep the UPS door closed and the front panels installed Do not install ...

Page 15: ...r nearest Eaton office or authorized partner 2 4 User precautions The only permitted user operations are as follows Startup and shutdown of the UPS excluding the commissioning startup Use of the LCD control panel and the Maintenance Bypass Switch MBS Use of optional connectivity modules and their software Follow the precautions and only perform the described operations Any deviation from the instr...

Page 16: ...ime the recommended operating temperature range is from 20 ºC to 25 ºC WARNING During charge float charge heavy discharge and overcharge hydrogen and oxygen gases are emitted from lead acid and NiCd batteries into the surrounding atmosphere Explosive gas mixture may be created if the hydrogen concentration exceeds 4 by volume in air Ensure the necessary air flow rate for the ventilation of the UPS...

Page 17: ...nd the battery cabinet to the local office or an agent authorized by the manufacturer Quote the type code and the serial number of the equipment Contact your local service representative if you need help with any of the following scheduling initial startup regional locations and telephone numbers a question about any of the information in this manual a question that this manual does not answer NOT...

Page 18: ...plies clean consistent power that sensitive electronic equipment require for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in a single free standing cabinet with safety shields behind the door for protection against hazardous voltage Each UPS cabinet has a centralized system static bypas...

Page 19: ...r modules NOTE Startup and operational checks must be done by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton or the terms specified in the Warranty see 10 1 General information about warranty become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to res...

Page 20: ... delivered through the bypass line or to the input of the UPS Transfers to static bypass are seamless and performed automatically by the system as needed for example in case of an extended system overload Each UPM includes a rectifier battery converter inverter and independent controls Each UPM is able to operate and share the load independently despite the status of the other UPMs In addition the...

Page 21: ...extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner The UPS bypass consists of a continuous duty static switch and a backfeed protection isolation device All the models also include an internal fuse in the bypass line The backfeed protection and bypass fuse are located in series with th...

Page 22: ...ed with inherent surge suppression Operating the UPS in the ESS mode increases system efficiency up to 99 allowing significant savings in energy losses without compromising system reliability Stored energy mode Energy is drawn from a DC backup power source and converted to AC power by the UPS inverter Most commonly VRLA batteries are introduced to the system for this purpose and the mode of operat...

Page 23: ...t Online and the UPM status is Active The battery converter derives its input from the regulated DC output of the rectifier and provides regulated charge current to the battery The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable The inverter produces a single three phase AC output to the critical load The inverter uses multilevel...

Page 24: ...UPS status indicated on the display is Unit Online VMMS and the UPM status is Active UPS efficiency varies according to the load level at which the UPS operates VMMS technology enables achieving optimised system efficiency by automatically optimising the UPM load level As an example when the load is very low a minimum of one UPM is online This enhances the UPS system efficiency by several percenta...

Page 25: ... ESS and the UPM status is Active Surge protection and some filtering is also provided making sure that clean power is delivered to the load equipment In case any disturbances are detected in the incoming power the UPS switches to the double conversion mode and continues to supply the critical load through its inverter In case of a complete utility outage or if the input power is outside the toler...

Page 26: ...rmally in the double conversion or ESS mode the UPS automatically transfers to supply the load from batteries or some other stored energy source if a utility power outage occurs or if the utility power does not conform to the specified parameters The UPS status indicated on the display is On Battery and the UPM status is Active In the battery mode the battery provides emergency DC power which is c...

Page 27: ...s the threshold level of the Low Battery alarm If the bypass is available the UPS transfers the load to the static bypass switch when the Battery DCUV Trip Imminent alarm activates If the input power becomes available again at any time during the battery discharge K1 and K5 close and the UPS returns to normal operation The UPS also starts to recharge the batteries to restore the capacity 3 3 3 Byp...

Page 28: ...ilable to the output of the system in the bypass mode The static bypass consists of a solid state silicon controlled rectifier SCR static switch STSW and a backfeed protection isolation device K5 The static switch is rated as a continuous duty device that is used anytime the inverter is unable to support the applied load The static switch is wired in series with the backfeed protection As the stat...

Page 29: ...tery charging is resumed when necessary 3 4 2 Powerware Hot Sync The Eaton Powerware Hot Sync technology is an algorithm that eliminates the single point of failure in a parallel system and therefore enhances system reliability The Hot Sync technology is incorporated in all Eaton UPSs and it is utilized in both multi module internal parallel and external parallel systems The Hot Sync technology en...

Page 30: ...available 3 4 4 Frequency Converter The Frequency Converter mode is characterized by the UPS running without the bypass mode available The output frequency can be configured to be different from the standard input frequency for example 60 Hz output 50 Hz input The UPS can also support high nonlinear loads without iTHD on the input The UPS meets the qualifications outlined in this product specifica...

Page 31: ... MBP MIS to change the source that supplies the load between the UPS output and the mechanical bypass It may additionally include two switches one for the rectifier inputs RIS and another for bypass inputs BIS It may also include auxiliary contacts to report the status of the switchgear to the UPS For external MBS installation instructions see the installation instruction shipped with the unit 3 6...

Page 32: ...igurations UPS power rating The maximum attainable UPS system power rating is determined by the size of the UPS cabinet frame The number of UPM power modules determines the nominal power rating of the UPS If upgradeability is required the system static bypass should be chosen according to the future maximum load rating and the number of UPMs is chosen according to the Day 1 capacity requirements T...

Page 33: ...power module yy 30 40 kW Maximum power rating with existing hardware 2 power modules Table 5 91PS UPS configurations Description System power kW Power modules kW Static switch kW Internal battery Single system configurations in the 91PS 15 kW frame size 91PS 8 15 15 8 1 8 15 Yes No 91PS 10 15 15 10 1 10 15 Yes No 91PS 15 15 15 15 1 15 15 Yes No Single system configurations in the 91PS 30 kW frame ...

Page 34: ...kW or 30 kW Only 15 kW UPMs are available UPS options and accessories The following table shows different standard and optional UPS features and the models where they apply Table 6 Standard and optional UPS features Feature 91PS 93PS 8 40 kW Smart touch screen display for system control and monitoring Standard SNMP web interface Standard Internal MBS Optional Rectifier input switch S1 Standard Int...

Page 35: ...the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date 4 2 Create an installation plan Before you install the UPS system read and understand how these instructions apply to the system that you are going to install Use the procedures and illustrations in Section 4 4 Site preparations and Chapter 5 1 About UPS system instal...

Page 36: ...d within 7 5 meters of the UPS equipment The Remote Emergency Power off REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet If EPO is used in the NC configuration a jumper is installed on the EPO between pins 3 and 4 OPTIONAL Alarm relays and signal outputs are wired appropriately OPTIONAL A remote battery disconnect control is mounted in its instal...

Page 37: ... range storage and transportation 25 55 C Relative Humidity Recommended range 5 95 20 60 Condensation No Maximum rate of temperature change 1 67 C 5 min Operating altitude 1000 m without derating Up to 2000 m with derating Pollution degree 2 Note For maximum lifetime for UPS and batteries keep the environment in the recommended range Note Limit based on ASHRAE 90 1 2013 Rapidly increasing temperat...

Page 38: ... If the environment created by this micro climate exceeds the UPS operating specification the UPS reliability is reduced over time These same environmental extremes create also reliability concerns for any servers that are exposed to them 4 4 2 Installation considerations The UPS system installation requires a TN TTor IT power distribution system the IT distribution system shall include a neutral ...

Page 39: ...t the C model which has no internal batteries The UPS cabinets use forced air cooling to regulate internal component temperature By default air inlets are in the front of the cabinet and outlets are in the back Allow clearance in front of and behind each cabinet for proper air circulation The clearance required around the UPS cabinet is shown in Table 11 UPS cabinet minimum clearances NOTE This eq...

Page 40: ...5 C the required air flow is 600 m3 h per 1 kW of losses To limit the temperature rise to a maximum of 10 C the required air flow is 300 m3 h per 1 kW of losses An ambient temperature from 20 C to 25 C is recommended to achieve a long life of the UPS and batteries The cooling air that enters the UPS must not exceed 40 C Avoid high ambient temperature moisture and humidity For ventilation requireme...

Page 41: ...20kW frame with internal batteries the minimum air flow is 3 m3 hour and the minimum free area of opening for inlet and outlet is 84 cm2 when natural ventilation is used For the 30 40 kW frame with internal batteries the minimum air flow is 6 m3 hour and the minimum free area of opening for inlet and outlet is 168 cm2 when natural ventilation is used For larger batteries the ventilation air flow m...

Page 42: ...ntenance bypass and the rectifier input breaker If a bypass input breaker is installed in the maintenance bypass and a single feed UPS is being installed a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass An additional single feed kit P 103002165 KIT 93PS 20 SINGLE FEED is available for the 93PS 8 20 kW cabinet Maximum conductor cross section of the sin...

Page 43: ...nd or larger size cable may be necessary The bypass feed into 93PS uses four wires The bypass feed into 91PS uses two wires The rectifier feed uses three or four wires The phases must be symmetrical about ground from a Wye source for proper equipment operation The rectifier needs a neutral line from the supply that feeds the rectifier In 91PS this neutral is connected to the bypass neutral input t...

Page 44: ...anded wire with ferrule 50 mm2 30 kW frame Rectifier solid wire 70 mm2 stranded wire with ferrule 50 mm2 Bypass output solid wire 95 mm2 stranded wire with ferrule 95mm2 CAUTION Make sure that prospective short circuit current resulting at the input terminals of the UPS is equal or less than conditional short circuit current declared on the type plate and technical specification of the UPS Also ma...

Page 45: ... battery solid wire 25 mm2 stranded wire with ferrule 16 mm2 40 kW frame with common battery solid wire 90 mm2 stranded wire with ferrule 70 mm2 Minimum recommended NOTE UPS power upgrading is possible only if the sizing of the external cables is sufficient Alternatively the external cabling must be upgraded as well Fuses are of the type gG Cable sizing is based on the standard IEC 60364 5 52 tabl...

Page 46: ...t model for your UPS system For NZM1 series breakers use the following 24 V shunt release with early make auxiliary contact together with the above circuit breakers Type Article No NZM1 XAHIVL24AC DC 259792 P 152001062 NOTE In 93PS UPS C model the internal and external circuit breakers function in cooperation with each other Table 19 93PS rated and maximum currents for rated power and voltage 3 ph...

Page 47: ...6 30 380 48 56 46 67 82 98 400 45 53 44 64 82 98 415 44 51 43 61 82 98 40 380 64 75 62 89 110 131 400 60 71 59 85 110 131 415 58 69 57 82 110 131 Notes 1 Maximum rectifier current calculated at the 15 voltage tolerance and 102 continuous overload 2 Maximum output bypass current calculated at continuous 125 overload and at 15 voltage tolerance 3 Maximum battery current calculated at rated load and ...

Page 48: ...00 17 18 35 22 415 17 18 33 22 10 380 21 22 45 28 400 20 22 43 28 415 19 22 42 28 15 380 29 29 68 42 400 28 29 65 42 415 27 29 63 42 20 380 38 38 91 55 400 36 38 87 55 415 35 38 83 55 30 380 57 57 136 83 400 54 57 130 83 415 52 57 125 83 Notes 1 Maximum rectifier current calculated at the minimum voltage tolerance Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 ...

Page 49: ...xternal battery X2 Bypass input T B20 External battery trip and aux signal N O X3 UPS output PE Protective earth X4 External battery Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 49 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 50: ...2 Bypass input T B20 External battery trip and aux signal N O X3 UPS output PE Protective earth X4 External battery A Connection information sticker Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 50 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 51: ... B20 External battery trip and aux signal N O X3 UPS output PE Protective earth X4 External battery Figure 13 Power cable terminals in the 91PS 30 kW frame with a separate battery option Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 51 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 52: ...l N O X4 3 External battery for UPM2 PE Protective earth Figure 14 Power cable terminals in the 93PS 40 kW frame with a common battery X1 Rectifier input X4 External battery X2 Bypass input TB20 External battery trip and aux signal N O X3 UPS output PE Protective earth X4 External battery Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 52 126 Eaton 91PS 93PS UPS...

Page 53: ...ent protection is not provided by this product but is required by codes Refer to Table 14 Minimum recommended multi core cable and fuse sizes for rectifier and bypass input and UPS output cables 3 phase input 3 phase output models for wiring requirements If a lockable output disconnect is required it must be supplied by the user Table 21 UPS power cable terminal torques UPS rating Function Tighten...

Page 54: ...e 19 93PS rated and maximum currents for rated power and voltage 3 phase input 3 phase output models in accordance with the national and local installation rules The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table 19 93PS rated and maximum currents for rated power and voltage 3 phase input ...

Page 55: ...the appropriate parties to report inappropriate transportation WARNING The UPS cabinet is heavy If you do not obey the unpacking instructions the cabinet may tip over and cause serious injury Do not tilt the UPS cabinet more than 10 degrees from the vertical or the cabinet may tip over For transportation purposes the UPS cabinet is bolted onto a wooden pallet To remove the pallet do the following ...

Page 56: ...S and can be verified after the next step 3 Open the UPS package The roof of the package is used as a ramp for moving the UPS off the pallet 4 Place the ramp on the floor and attach it to the pallet with nails or screws so that it can be safely used for wheeling the UPS off the pallet Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 56 126 Eaton 91PS 93PS UPS 8 4...

Page 57: ...retracted 6 Open the UPS front door 7 Remove the bolts that fasten the shipping brackets to the UPS cabinet and to the pallet Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 57 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 58: ...here are casters under the cabinet 9 Slowly roll the cabinet toward the ramp edge Be careful not to push the cabinet too much or too fast since it may cause the cabinet to tip over Note that the cabinet is heavy Make sure that you have enough manpower to handle and support the unit while rolling it off the pallet 10 Roll the cabinet to its final installation location Eaton Corporation plc 2020 All...

Page 59: ...ing brackets on both sides of the unit or on the front and rear of the unit NOTE If you remove the cabinet from its original installation location and transfer it to a new location on a pallet lower the leveling feet until the cabinet is not resting on the casters In addition attach the shipping brackets to the cabinet and the pallet Eaton Corporation plc 2020 All rights reserved Revision 006 Docu...

Page 60: ...ng an extra battery cabinet must be carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton CAUTION To avoid physical injury or death or damage to the UPS or the load equipment follow these instructions during the UPS system installation CAUTION In case of condensed moisture inside the UPS cabinet dry the cabinet with a blower before...

Page 61: ...the 30 40 kW frame To install and connect the power cabling of the external battery to the UPS see Section 5 3 Battery system installation Figure 16 Gland plate and connector locations in the 15 20 kW standard and C model frames 1 Connectors 2 Gland plate Figure 17 Gland plate and connector locations in the 30 40 kW frame 1 Connectors 2 Gland plate Eaton Corporation plc 2020 All rights reserved Re...

Page 62: ...communication cables to the respective terminals and peripherals For detailed information see Figures 26 Communication interfaces in the 15 20 kW standard and C model frames and 27 Communication interfaces in the 30 40 kW frame and Sections 5 5 Install a remote EPO switch and 5 6 Installing interface connections 7 Assemble the internal batteries into the battery trays Connect the battery blocks in...

Page 63: ...to the equipment or injuries to personnel only commissioning personnel are allowed to perform the connection of these batteries NOTE The 91PS 93PS UPS C model does not have internal batteries In the C model the internal battery breaker CB1 is used for disconnecting external batteries from the UPS power module See Section 5 4 Installing UPS external battery cabinet and battery power cabling for ins...

Page 64: ...ection 9 6 Battery specification 5 3 1 Battery trip wiring The 91PS 93PS UPS units are always equipped with an internal battery breaker which affects only the UPS internal batteries The external battery breaker is a crucial part of the external battery cabinet or rack and must be placed in it With the external battery breaker signal cabling is important Both internal and external battery breakers ...

Page 65: ...TE Do not connect battery strings with different battery quantity and voltage in parallel Power and control wiring for the EBC A and EBC B cabinets are supplied with the cabinets The battery cabinet can be located freely of the UPS cabinet All the wiring goes through the back wall of the UPS cabinet For instructions on how to install the external battery cabinet and battery power cabling see the i...

Page 66: ...zes 5 5 Install a remote EPO switch You can use a remote EPO switch in case of an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed EPO is connected to the UPS s top front panel on connector EPO Figure 20 Connections of the EPO switch shows the NO and NC connections of the EPO switch EPO connector front view A Normally open B ...

Page 67: ...ing connection By default the general alarm relay activates when a system alarm is active that is any ALARM condition is active in the system Alternatively it can be activated with any particular event but this must be programmed separately by qualified service personnel The alarm relay is designed for signal level ELV or SELV voltages only not for utility use For higher signaling circuit voltage ...

Page 68: ...ured to activate by some other event but this needs to be done by authorized service personnel The relay rating is 30 V AC or DC 5 A Relay signal wiring can be installed only through the signal cabling canal from back to front in the top section of the UPS Additional relay outputs are available with mini slot cards Relay outputs can be configured to be activated by various events Configuration can...

Page 69: ...e LAN and other cables to the appropriate MiniSlot cards The cable route is through the signal cable canal in the top section of the UPS 7 For operator instructions refer to the manual supplied with the MiniSlot card 8 When all the wiring is completed close the front door and secure it with the latch 5 6 6 Installing signal interface connections in a parallel system The installation of the signal ...

Page 70: ...on path This arrangement ensures bypass control even if the CAN bus is lost WARNING Do not connect units equipped with an internal Maintenance Bypass Switch MBS or internal transformers in parallel 5 7 1 Power wiring overview See Section 4 4 3 UPS system power wiring preparations for the recommended cable and external fuse sizes and installation practices Input feed The input feed is defined as th...

Page 71: ...eaker should also disconnect the neutral for improved safety during maintenance The MOB must have a Form C auxiliary contact The N C contact is connected to the corresponding UPS s input used for signal input The N O contact is used to disconnect the bypass pull chain when the MOB is open Figure 22 Principle of paralleled UPS systems shows the principles of paralleled UPS systems including MOBs an...

Page 72: ...stem wiring length must be equal to ensure approximately equal current sharing when in the bypass mode For proper operation the following must be true 1A 1B 2A 2B 3A 3B 4A 4B Any differences in wire length result in decreased capacity and improper operation of the UPS system while in the bypass mode Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 72 126 Eaton 91...

Page 73: ...nd one in each MiniSlot when using a suitable connectivity device These inputs can be configured with action items The following action items affect all the UPSs in the system When an action item is active on a UPS and the MOB is closed the action item is transmitted on the ECAN to all the UPSs Wiring the EPO switch in parallel It is recommended to use separate EPO circuits for each parallel unit ...

Page 74: ...d NOTE This drawing is for distributed bypass wiring purposes and it is not a floor layout plan UPSs can be placed in any physical order Figure 24 CAN and Pull Chain wiring for parallel UPS with MOBs Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 74 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 75: ... Always confirm contact operation prior to wiring 5 8 UPS system interface wiring preparation Control wiring for features and options should be connected at the user interface terminal blocks located on top front of the UPS behind the door NOTE Do not connect relay contacts directly to the mains related circuits Reinforced insulation to the mains is required When you plan and do the installation m...

Page 76: ...PS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS The Remote EPO switch must be a dedicated switch that is not tied to any other circuits If the normally closed NC Remote EPO contact is used a jumper wire must be connected between pins 3 and 4 on connector EPO Remote EPO wiring should be a minimum of 0 75 m...

Page 77: ...UPS has the following communication interfaces 1 MiniSlot 1 2 MiniSlot 2 3 USB device connection to computer 4 Communication cable conduit 5 Emergency Power Off EPO 6 Relay output 7 USB host connection to accessories 8 Signal inputs 9 RS 232 port for service Figure 26 Communication interfaces in the 15 20 kW standard and C model frames Eaton Corporation plc 2020 All rights reserved Revision 006 Do...

Page 78: ...Communication interfaces in the 30 40 kW frame for the location of communication interfaces in 91PS 93PS UPS 6 2 Native signal terminals Table 23 Native signal terminals Terminal Pins TB6 Pull chain Pin 1 EXT Pull chain return Pin 2 External pull chain TB7 External CAN connection Pin 1 CAN cable shield grounding Pin 2 CAN GND Pin 3 CANBL Pin 4 CANBH TB8 CAN termination jumper Pin 1 CAN termination...

Page 79: ...gure 32 Connections of the relay contacts 6 3 MiniSlot cards The Eaton 91PS 93PS UPS has 2 MiniSlot communication bays To install a MiniSlot card obey the instructions in Section 5 6 5 MiniSlot interface connections The UPS is compatible with the following MiniSlot cards Gigabit Network Card NETWORK M2 Enhances the capabilities and protection provided by the UPS by enabling Web and SNMP based remo...

Page 80: ...d PX Gateway Card only with 93PS 3 3 UPS Provides remote monitoring through a Web browser interface e mail and a network management system NMS using SNMP and connects to a twisted pair Ethernet 10 100BaseT network The card also provides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU and TCP protocols as well as BACnet protocols Eato...

Page 81: ...6 4 Intelligent Power Software Intelligent Power Software are productivity tools for UPS power management These software solutions enhance the protection provided by a UPS by shutting down applications and operating systems triggering disaster recovery procedures and migrating virtual machines in case of an extended power outage They also help in reducing downtime and increasing the reliability of...

Page 82: ...vailable battery runtime Intelligent Power Protector can be remotely supervised and managed by the Intelligent Power Manager IPM application Intelligent Power Software is delivered on a CD with the UPS Alternatively you can download it from the Eaton web page Some of the advanced features of IPM require a license contact your Eaton representative for details 6 5 Signal input monitoring This standa...

Page 83: ...3PS offers one native relay output Additionally each of the 2 MiniSlots can be equipped with a relay card including 5 relays The following instructions guide you through the relay configuration Currently the relay configuration can be done only using the display The service tool does not yet have support for nodebit functions The maximum voltage of the relay is 30 V Examine the voltage and current...

Page 84: ...ield 3 Enter the password 0101 and press 4 Select Continue 5 Select Configuration and then Relays Outputs Figure 34 Selecting Relay Outputs in the Configurations screen Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 84 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 85: ...occurs the relay is activated MiniSlot 1 MiniSlot 2 Figure 35 Options for relay outputs configuration 7 Enter the code s of the function s that you want to trigger the relay when they become active Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 85 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 86: ... LED is lit Relay 3 416 Alarm LED is lit Relay 4 261 On Bypass LED is lit Relay 5 15 Low Battery warning Alternatively you can configure the relays with any event you want 10 You can test the relays by selecting any of the options in the test mode see Figure 35 Options for relay outputs configuration Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 86 126 Eaton 9...

Page 87: ...nput connector with voltage supply 3 K1 thru K5 terminal connec tions for relay contacts to op erator s monitoring equipment Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 87 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 88: ... 400 or 240 415 VAC Before you start to operate the UPS confirm the UPS nominal voltage and frequency from the display by selecting Settings Information If the UPS need to be operated with another voltage or frequency contact your closest Eaton office or Eaton authorized partner NOTE The UPS is not a measuring device All the displayed measurements are approximate values only 7 2 UPS controls and i...

Page 89: ...display are status indicators They are colored light emitting diode LED lamps and they work in conjunction with the alarm horn to let you know the operating status of the UPS Table 24 Status indicators Indicator Status Description Green symbol for normal operation On The UPS is operating normally and supplying power to the critical load Off The UPS is turned off Yellow symbol for battery mode On T...

Page 90: ...ight sides of the UPS cabinet door The LEDs are red green and yellow RGY The color of the LED is used to indicate the condition of the UPS The most urgent condition is always the one shown Only one color is shown at a time The table below defines which color is shown Table 25 Color LED indicators screen and door Color LED indicators screen and door UPS status Normal operation Battery mode The gree...

Page 91: ...icate alarms or events When an alarm occurs first examine these indicators to see what type of event has taken place System event messages When a system event occurs a message appears in the status bar of the display This message is also written to the Active Events log Some notices and alarms may be accompanied by an audible horn To silence the horn press any button once 7 2 5 Menu structure of t...

Page 92: ...trols ESS Enable Disable Configure VMMS Enable Disable Configure Enable High Alert Clear status ABM Enable Disable Configure Clear Alarms Clear Logs Mimics UPS mimics An overview of the UPS operation including information on load efficiency and consumption If there is an error an error indicator is displayed next to the affected part Active events log can be opened by tapping the error indicator E...

Page 93: ...ailable Settings User Configuration Service Configurable user settings For details see Section 7 2 5 1 User settings 7 2 5 1 User settings The UPS includes information for the user You can modify the User settings In the Home screen select Settings Table 27 User settings Setting Description Information Information on the UPS model including part number and serial number About Version information Y...

Page 94: ...ss Control P W level 1 Change the level 1 password or remove the password on level 1 The default value is 1111 Control P W level 2 Change the level 2 password The default value is 1010 Reset statistics Reset all statistics Minimum required kVa Change the minimum required kVa 7 3 Signing in If the level 1 password is enabled you need to sign in 1 Press the lock icon in the top right corner of the s...

Page 95: ...ss Controls The System controls screen appears 10 In the System controls screen make sure that the system status is SHUTDOWN 11 In the System controls screen press the Go online button If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in the bypass mode until the inverter turns on and the UPS transfers to the double conversion mode The status ...

Page 96: ...n the system 9 In the home screen press Controls The System controls screen appears 10 In the System Controls screen check that the system status is shown as SHUTDOWN 11 In the System controls screen press the Go to bypass button The critical load is immediately supplied by the bypass source in the bypass mode The UPS system is now operating in the bypass mode The yellow bypass status indicator is...

Page 97: ...ansferring from the double conversion mode to the Energy Saver System mode NOTE Note that the Energy Saver System mode commands are displayed only if enabled at the factory or by an authorized Eaton Customer Service Engineer To transfer the critical load to the Energy Saver System mode 1 In the home screen press Controls 2 Select EAA Controls 3 Select Enable ESS The entire UPS system transfers to ...

Page 98: ...s source If the bypass source is not available or the conditions are not correct for the VMMS mode the power module remains on and an alarm sounds The green status indicator for normal operation is lit The UPS status is shown as UNIT ONLINE VMMS The UPM status is shown as READY 7 4 8 Transferring from the Variable Module Management System mode to the double conversion mode NOTE Note that the Varia...

Page 99: ...itical load Initiate a UPS system Load Off by pressing the Load Off button in the Controls System Controls screen This button can be pressed to control the UPS output The Load Off button de energizes the critical load and shuts down the UPS system The UPS system including bypass remains off until it is restarted 1 Press Load Off The shutdown screen appears providing a choice to proceed or abort th...

Page 100: ...e system status is shown as SHUTDOWN 10 In the UPS controls screen press the Go online button If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in the bypass mode until the inverter turns on and the UPS transfers to the double conversion mode The yellow status indicator on the UPS control panel indicates that the UPS is in the bypass mode If a...

Page 101: ... control instructions 7 6 1 Starting the UPMs Make sure that the load level does not exceed the single UPM capacity To start an individual power module in the double conversion mode 1 Open the UPS front door 2 If included inside the UPS system make sure that the rectifier input switches are closed 3 Make sure that the battery breaker is closed 4 Close the UPS front door 5 Close the UPS input feede...

Page 102: ...ut down the UPMs A single UPM in the system can be shut down only if it is redundant In practice this means that a UPM is not allowed to be shut down if doing so would lead to an overload condition in the remaining UPMs or UPSs in the system To shut down a single UPM 1 In the home screen press Controls The System controls screen is displayed 2 In the System controls screen press Module controls Th...

Page 103: ...y not activate in the same way For operating instructions see the documentation provided with the switch To use the EPO switch 1 Press the EPO push button switch The input output and bypass backfeed relays open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification To restart the UPS after using the EPO pushbutton reset the EPO s...

Page 104: ...otected input to the load but enables testing of the UPS internal functionality To turn the UPS to maintenance bypass 1 Follow the normal start position Figure 39 Normal positions of the MBS switches and rectifier disconnect switch must be located in the site wiring A Static bypass input 1 Maintenance Bypass input switch MBS B Rectifier input C Out 2 Do the transfer from the double conversion mode...

Page 105: ...static bypass switch to disconnect the UPS bypass input The UPS is now in the maintenance bypass mode Figure 40 Maintenance bypass mode A Static bypass input 1 Maintenance Bypass Switch MBS B Rectifier input C Out 7 9 Turning the UPS from the maintenance bypass mode to the double conversion mode To turn the UPS back to the double conversion mode Eaton Corporation plc 2020 All rights reserved Revis...

Page 106: ...m the bypass position to the test position 5 Do the UPS start up procedure bypass mode in Section 6 Turn the MBS from the test position to the UPS position 7 Do the transfer from the bypass mode to the double conversion mode as described in Section 7 4 4 Transfer from the bypass mode to the double conversion mode The UPS is now in the double conversion mode Eaton Corporation plc 2020 All rights re...

Page 107: ...ode A Static bypass input 1 Maintenance Bypass Switch MBS B Rectifier input C Out Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 107 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 108: ... the utility power and the DC power authorized service personnel must wait at least 5 minutes for capacitor bleed off before attempting internal access to the UPS module DANGER LETHAL VOLTAGE Do not operate the UPS system without the cabinet doors or protective panels secured Do not make any assumptions about the electrical state of any cabinet in the UPS system WARNING All service and maintenance...

Page 109: ...or disconnecting terminal disconnect the charging source Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in an electrical shock The likelihood of such a shock is reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number of sealed lead acid ba...

Page 110: ...ted If the red alarm status indicator is lit or the green status indicator for normal operation is not lit contact your service representative 8 3 2 Monthly maintenance Do the following steps once a month 1 Examine the system parameters on the control panel see Section 7 2 5 Menu structure of the 91PS 93PS UPS 2 If the optional air filters are installed check them located behind the front doors an...

Page 111: ... battery bank before you discard the UPS or its battery cabinet Obey the local requirements regarding battery recycling or disposal WARNING Only authorized personnel are allowed to remove the batteries due to the risk caused by high energy and voltage Do not discard waste electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous ...

Page 112: ...e or kill people and damage equipment Do not discard unwanted batteries or battery material in the public waste disposal system Obey all the applicable local regulations regarding the storage handling and disposal of batteries and battery materials 8 5 Maintenance training For more information about training and other services contact your Eaton representative Eaton Corporation plc 2020 All rights...

Page 113: ...ible power systems UPS Part 3 Method of specifying the performance and test requirements Environmental IEC62040 4 Uninterruptible Power Systems UPS Part 4 Environmental Aspects Requirements and Reporting IEC 62430 Environmentally conscious design for electrical and electronic products RoHS 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electronic equipme...

Page 114: ... voltage 3 phase input 3 phase output models and 20 91PS rated and maximum currents for rated power and voltage 3 phase input 1 phase output models Input current distortion at rated input cur rent iTHD 93PS 8 kW 10 kW resistive load 3 non linear load 5 93PS 15 40 kW resistive load 3 non linear load 4 91PS 8 10 kW resistive load 4 non linear load 6 5 91PS 15 30 kW resistive load 3 5 non linear load...

Page 115: ...mum currents for rated power and voltage 3 phase input 1 phase output models Overload capability at ambient 40 C in the double conversion mode 102 110 rated power for 10 min 111 125 rated power for 60 s 126 150 rated power for 10 s 150 rated power for 300 ms Overload capability at ambient 40 C in the stored energy mode 102 110 rated power for 10 min 111 125 rated power for 60 s 126 150 rated power...

Page 116: ...ture range storage and transportation 25 55 C Relative Humidity Recommended range 5 95 20 60 Condensation No Operating altitude 1000 m without derating Up to 2000 m with derating Maximum storage time with internal batteries 6 months without recharge Over voltage category OVC II Pollution degree 2 Note For maximum lifetime for UPS and batteries keep the environment in the recommended range Eaton Co...

Page 117: ...rge End of discharge voltage 1 67 VPC to 1 75 VPC configurable or automatic load adaptive Charge current Configurable 8 20 kW units one UPM Configurable 0 25 A 1 25 A with the 20 kW UPM at 80 load limited to 15 A 1 18 A with the 15 kW UPM at 80 load limited to 10 A 8 40 kW units two UPMs Configurable 0 50 A at 80 load automatically limited to 30 A 0 36 A with the 15 kW UPM at 80 load limited to 20...

Page 118: ...by other qualified service personnel authorized by Eaton Otherwise the warranty will be voided If the product fails to meet its published specifications due to a defect in material and workmanship covered by this warranty the seller will repair or replace the warranted product Such repair or replacement will be made by Eaton or by a service provider approved by Eaton Repair or replacement during t...

Page 119: ...here the unit was purchased Have the following information available Purchase order number and purchase order date Installation date OR Serial number and part number of the unit information available on the unit s label Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 119 126 Eaton 91PS 93PS UPS 8 40 kW User s and Installation Guide ...

Page 120: ...ying information manufacturer type serial number f w version number and location Users can extract device information at locations mentioned below Product number serial number and UPS name are listed on the Information screen Firmware versions can be found on the About screen Physical protection Industrial Control Protocols do not offer cryptographic protections at protocol level at physical ports...

Page 121: ... of each user having their own unique password Security controls will be weakened as soon as the users start sharing the password Restrict administrative privileges Threat actors are increasingly focused on gaining control of legitimate credentials especially those associated with highly privileged accounts Limit privileges to only those needed for a user s duties Perform periodic account maintena...

Page 122: ... any security vulnerability getting discovered in its products our company patches the vulnerability and releases an information bulletin through its cybersecurity web site http eaton com cybersecurity Conduct regular cybersecurity risk analyses of the organization system Our company has worked with third party security firms to perform system audits both as part of a specific customer s deploymen...

Page 123: ...015 https nvlpubs nist gov nistpubs SpecialPublications NIST SP 800 82r2 pdf 4 National Institute of Technology NIST Interagency Guidelines on Firewalls and Firewall Policy NIST Special Publication 800 41 October 2009 http nvlpubs nist gov nistpubs Legacy SP nistspecialpublication800 41r1 pdf Eaton Corporation plc 2020 All rights reserved Revision 006 Document ID P 164000493 123 126 Eaton 91PS 93P...

Page 124: ...able Module Management System mode 24 O Operating instructions Signing in 94 P Periodic maintenance 110 Preventive maintenance Daily maintenance 110 Monthly maintenance 110 R Recommended secure hardening guidelines 120 S Safety Safety related signs 7 Safety instructions Audience 14 CE marking 15 Environment 16 For more information 17 Symbols on the UPS and accessories 16 User precautions 15 Site p...

Page 125: ...intenance 111 Maintenance training 112 Preventive maintenance 109 Recycling the used UPS or batteries 111 UPS operating instructions How to operate the UPS 88 Start the UPS system in the bypass mode 96 Status indicators 89 Turning the UPS from the double conversion mode to the maintenance bypass mode 104 Turning the UPS from the maintenance bypass mode to the double conversion mode 105 UPM control...

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