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9000X AF Drives User Manual

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MN04001004E

June 2009

Table of Contents

LIST OF FIGURES

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iii

LIST OF TABLES

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SAFETY

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vii

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

CHAPTER 1 — OVERVIEW

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1-1

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Open SVX9000/SPX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

CHAPTER 2 — MOUNTING

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2-1

Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

CHAPTER 3 — POWER WIRING

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3-1

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

UL Compatible Cable Selection and Installation with Breaker. . . . . . . . . . . . . . . . .

3-6

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8

Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . .

3-11

Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-14

Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-20

CHAPTER 4 — CONTROL WIRING

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4-1

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

CHAPTER 5 — MENU INFORMATION

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5-1

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3

CHAPTER 6 — START-UP

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6-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2

Sequence of Operation to Commission an Induction Motor . . . . . . . . . . . . . . . . . .

6-3

Manual Tuning of the SVX9000/SPX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6

Closed Loop Vector Control Manual Tuning (SPX9000 Only). . . . . . . . . . . . . . . . . .

6-11

APPENDIX A — TECHNICAL DATA

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A-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-2

Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-4

Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-11

EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-27

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-27

Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-28

APPENDIX B — FAULT AND WARNING CODES

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B-1

APPENDIX C — TROUBLESHOOTING CHARTS USING FAULT CODES

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C-1

APPENDIX D — SPARE PARTS

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D-1

Series Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D-1

Drive Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D-4

Spare Units & Replacement Parts for 9000X Drives . . . . . . . . . . . . . . . . . . . . . . . . .

D-5

Summary of Contents for 9000X

Page 1: ...9000X AF Drives User Manual Effective June 2009 Supersedes October 2007...

Page 2: ......

Page 3: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence s...

Page 4: ...3 11 Power and Motor Wiring Terminal Photos 3 14 Checking the Cable and Motor Insulation 3 20 CHAPTER 4 CONTROL WIRING 4 1 General Information 4 1 Control Wiring Details 4 3 CHAPTER 5 MENU INFORMATION...

Page 5: ...igure 4 5 Option Board A2 Terminal Locations 4 6 Figure 4 6 Positive Negative Logic 4 6 Figure 5 1 Keypad and Display 5 1 Figure 5 2 Main Menu Navigation 5 4 Figure 5 3 Parameter Menu Structure Exampl...

Page 6: ...61 Dimensions A 24 Figure A 22 Control Unit Dimensions A 25 Figure A 23 Control Unit with Star Coupler Board FR12 or FR14 Only A 26 Figure C 1 F1 Overcurrent C 1 Figure C 2 F2 Overvoltage C 2 Figure C...

Page 7: ...gs 3 6 Table 3 12 Cable and Breaker Sizes 575V Ratings 3 7 Table 3 13 Power Connection Tightening Torque 3 8 Table 3 14 Power and Motor Cable Stripping Lengths 3 9 Table 4 1 Tightening Torques of Term...

Page 8: ...Chassis Converter A 19 Table A 17 FR13 Number of Input Units A 20 Table A 18 Dimensions for SPX9000 FR13 Open Chassis Converter 900 1000 hp 480V A 20 Table B 1 Fault Codes B 1 Table D 1 Option Board...

Page 9: ...to moderate injury or serious damage to the equipment The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WA...

Page 10: ...use death or severe injury WARNING Line terminals L1 L2 L3 motor terminals U V W and the DC link brake resistor terminals are live when the drive is connected to power even if the motor is not running...

Page 11: ...o measure DC voltage Failure to follow the above precautions may cause death or severe injury Cautions CAUTION Do not perform any meggar or voltage withstand tests on any part of the SVX9000 SPX9000 d...

Page 12: ...installation may result in a fire hazard Motor and Equipment Safety CAUTION Before starting the motor check that the motor is mounted properly and aligned with the driven equipment Ensure that startin...

Page 13: ...apter 3 Power Wiring Chapter 4 Control Wiring Chapter 5 Menu Information Chapter 6 Start Up Appendix A Technical Data Appendix B Fault and Warning Codes Appendix C Troubleshooting Charts Appendix D Sp...

Page 14: ...le with Enclosure Style 0 Chassis S V X 0 0 7 A 1 4 A 1 B 1 Braking N No Brake Chopper B Internal Brake Chopper Input Options 1 3 Phase EMC H 2 3 Phase EMC N 4 3 Phase EMC L Horsepower IH F07 3 4 001...

Page 15: ...9000 needed to change the fan Figure 2 1 Mounting Space Requirements If several units are mounted above each other the clearance between the drives should equal C D see Table 2 1 and Figure 2 1 above...

Page 16: ...not flammable and is not subject to excessive motion or vibration 3 Ensure that the minimum airflow requirements for your drive are met at the mounting location 4 Mark the location of the mounting ho...

Page 17: ...gh 3 6 If the motor temperature sensing is used for overload protection the output cable size may be selected based on the motor specifications If three or more shielded cables are used in parallel fo...

Page 18: ...ound Power Ground 1 1 1 2 2 3 FR4 4 2 6 6 8 9 6 4 8 6 6 7 8 11 3 3 3 3 10 10 10 15 14 14 14 14 14 14 14 14 16 12 16 12 16 12 16 12 16 14 16 14 16 14 16 14 5 7 1 2 10 FR5 15 2 22 28 17 5 25 31 3 3 3 20...

Page 19: ...61 3 3 3 50 60 80 6 4 2 8 8 6 14 0 14 0 14 0 10 2 10 2 10 2 50 60 75 FR7 65 77 96 72 87 105 3 3 3 100 110 125 2 1 1 0 6 6 4 14 0 14 0 14 0 10 00 10 00 10 00 100 125 150 FR8 124 156 180 140 170 205 3...

Page 20: ...0 3 0 6 6 6 6 4 000 4 000 4 000 4 000 4 000 4 000 4 000 4 000 150 200 FR9 144 192 144 208 3 3 250 275 300 350 1 0 2 0 000 350 MCM 000 350 MCM 4 000 4 000 250 300 400 FR10 242 289 382 261 325 385 3 3 3...

Page 21: ...MCM 2 x 300 MCM 1 57 x 0 25 1 57 x 0 25 12 12 hp Frame Size Current Internal Power Cables Cu per phase External Power Busbars Cu in Inches Qty 200 250 300 FR10 208 261 325 2x2 0 2x2 0 2x2 0 1 18 x 25...

Page 22: ...1 0 14 2 0 10 2 0 10 2 0 10 hp Frame Size FLA Breaker Current Wire Size Terminal Size Power Ground Power Ground 1 1 2 2 3 5 FR4 3 3 4 3 5 6 7 6 15 15 15 15 14 14 14 14 14 14 14 14 12 16 12 16 12 16 12...

Page 23: ...2 14 10 15 20 25 13 5 18 22 27 30 30 40 40 10 10 8 8 12 10 8 8 1 0 14 1 0 14 1 0 14 1 0 14 2 14 2 14 2 14 2 14 30 40 FR7 34 41 50 60 6 4 8 6 1 0 14 1 0 14 1 0 10 1 0 10 50 60 75 100 FR8 52 62 80 100...

Page 24: ...own in Figure 3 1 and Table 3 14 Figure 3 1 Input Power and Motor Cable Stripping and Wire Lengths Rating Frame Size Tightening Torque in lbs Tightening Torque Nm 230V 3 4 3 hp 480V 1 5 hp FR4 5 5 0 6...

Page 25: ...See Standard Wiring Diagrams and Terminal Locations 7 If shielded cable is used connect the shields of the input line power cable and the motor cable to the ground terminals of the SVX9000 SPX9000 dri...

Page 26: ...n of the ground cable to the motor the SVX9000 SPX9000 drive and the input line power terminals marked with 9 Attach the wiring plate with the screws provided Ensure that no wires are trapped between...

Page 27: ...erter Figure 3 5 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR4 to FR5 and FR6 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Cons...

Page 28: ...t FR6 FR7 and FR8 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Consult Eaton for more information U V W L1 See Note L2 L3 L1 L2 L3 DC DC R R...

Page 29: ...er Unit FR9 to FR10 The dotted lines refer to components present in FR9 but not in FR10 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Consult...

Page 30: ...ves User Manual 3 14 For more information visit www eaton com MN04001004E June 2009 Power and Motor Wiring Terminal Photos Figure 3 8 FR4 Power and Motor Wiring Terminals 230V 3 4 3 hp 480V 1 5 hp Fra...

Page 31: ...9000X AF Drives User Manual MN04001004E For more information visit www eaton com 3 15 June 2009 Figure 3 9 FR5 Power and Motor Wiring Terminals 230V 5 7 1 2 hp 480V 7 1 2 15 hp Frame Size FR5...

Page 32: ...9000X AF Drives User Manual 3 16 For more information visit www eaton com MN04001004E June 2009 Figure 3 10 FR6 Power and Motor Wiring Terminals 230V 10 15 hp 480V 20 30 hp 575V 2 25 hp Frame Size FR6...

Page 33: ...000X AF Drives User Manual MN04001004E For more information visit www eaton com 3 17 June 2009 Figure 3 11 FR7 Power and Motor Wiring Terminals 230V 20 30 hp 480V 40 60 hp 575V 30 40 hp Frame Size FR7...

Page 34: ...Manual 3 18 For more information visit www eaton com MN04001004E June 2009 Figure 3 12 FR8 Power and Motor Wiring Terminals 480V 75 125 hp 575V 50 75 hp Frame Size FR8 Supplied only when Brake Chopper...

Page 35: ...9000X AF Drives User Manual MN04001004E For more information visit www eaton com 3 19 June 2009 Figure 3 13 FR9 Power and Motor Wiring Terminals 480V 150 200 hp 575V 100 175 hp Frame Size FR9...

Page 36: ...put power cable insulation as follows Disconnect the input power cable from terminals L1 L2 and L3 of the SVX9000 SPX9000 and from the utility line feeder Measure the insulation resistance of the inpu...

Page 37: ...puts are double isolated from each other at 300V AC Option Board General Information The SVX9000 SPX9000 series drives can accommodate a wide selection of expander and adapter option boards to customi...

Page 38: ...l other terminals The tightening torques for the option board terminals are listed in Table 4 1 Table 4 1 Tightening Torques of Terminals Control Wiring Instructions Terminal Screw Tightening Torque i...

Page 39: ...ollowing pages Note Note for ease of access the option board terminal blocks can be unplugged for wiring Table 4 2 Control Wiring Instructions Continued 20 19 18 17 16 15 14 13 12 11 10 9 8 24V GND 24...

Page 40: ...eldbus Galvanically connected to terminal 12 7 GND I O ground Ground for reference and controls Galvanically connected to terminals 13 19 8 DIA1 Digital input 1 Ri min 5 k 9 DIA2 Digital input 2 10 DI...

Page 41: ...10V Voltage Input 10 to 10V Voltage Input 0 to 20 mA Current Input 0 to 10V Differential Voltage Input CMB Connected to Ground CMA Connected to Ground CMB Isolated from Ground CMA Isolated from Ground...

Page 42: ...internal 24V supply or an external supply Figure 4 6 Positive Negative Logic Positive logic 24V is the active signal the input is active when the switch is closed Negative logic 0V is the active sign...

Page 43: ...onding to counterclockwise rotation of most motors Clockwise Operation The output phase rotation is ABC corresponding to clockwise rotation of most motors Stop Indicates that the SVX9000 SPX9000 is st...

Page 44: ...ed as the active control Enter This button is used in the parameter edit mode to save the parameter setting and move to the next parameter to reset the Fault History if pressed while in the Fault Hist...

Page 45: ...s specific to your chosen application Main Menu The data on the control keypad are arranged in menus and submenus The first menu level consists of M1 to M8 and is called the Main Menu The structure of...

Page 46: ...e up arrow advances to the next menu item For example pressing the up arrow once will advance from M1 to M2 Down Arrow The down Right Arrow The right Left Arrow The left arrow backs up to the previous...

Page 47: ...utput Signals G1 6 Motor Control G1 7 Protections G1 8 Auto Restart P1 1 1 Minimum Frequency P1 2 1 Start Stop Logic P1 2 2 DIN3 Function P1 2 9 AI2 Signal Select P1 3 1 A1out Signal P1 7 1 4mA Input...

Page 48: ...s reference value will not influence the output frequency unless the keypad has been selected as the active control place P2 2 Keypad Direction Range Forward Reverse Default Forward Keypad Direction T...

Page 49: ...active faults can be browsed with the Browser buttons See Figure 5 5 The active faults memory can store the maximum of 10 faults in the sequential order of appearance The fault remains active until it...

Page 50: ...If the drive is unable to restart the motor after an AR fault an FT fault occurs The effect of the FT fault is the same as that of the F fault the drive is stopped Fault Code Range 1 54 Fault codes i...

Page 51: ...ord pages are accessible for each fault as in the Active Faults Menu described above See Figure 5 6 The SVX9000 SPX9000 s memory can store a maximum of 30 faults in the order of appearance If there ar...

Page 52: ...ock P5 5 3 Start Up Wizard P5 5 4 Multimonitor Items P5 6 1 Default Page P5 6 2 Default Page Operating Menu P5 6 3 Timeout Time P5 6 4 Contrast Adjustment P5 6 5 Backlight Time P5 7 1 Internal Brake R...

Page 53: ...R button Pushing any other button saves the parameters of the previously used application in the keypad S5 3 1 Parameter Sets Parameter Sets This parameter allows you to reload the factory default par...

Page 54: ...Password function When the password function is enabled the user will be prompted to enter a password before application changes parameter value changes or password changes By default the password fu...

Page 55: ...ocation in the Operating menu to which the display automatically moves as the set Timeout Time expires or when the keypad power is switched on See setting of Default Page parameter above P5 6 3 Timeou...

Page 56: ...n be installed internally in frame sizes FR4 to FR6 5 7 2 Fan Control Range Continuous Temperature First Start and Calc Temp Default Continuous Fan Control This function allows you to control the SVX9...

Page 57: ...d in the Misc section of the file 9000XDrive ini Retries 5 AckTimeOut 1200 TimeOut 5000 It must also be considered that intervals shorter than the Keypad Acknowledge Timeout time cannot be used in SVX...

Page 58: ...he SVX9000 SPX9000 has been run since the last reset P5 8 2 5 Clr Optime cntr Resets the operating day and hour counters S5 8 3 Software Information Software The Software information page includes inf...

Page 59: ...5 3 Brake chopper E5 8 5 4 Brake resistor S5 8 6 Expander Board Information Expander boards This parameter and its sub items provide information about the basic and option boards plugged into the con...

Page 60: ...n Board A9 P6 1 1 1 AI1 Mode Range 1 5 Default 3 AI1 Mode Analog Input 1 input options 1 0 20 mA 2 4 20 mA 3 0 10V 4 2 10V 5 10 10VP P6 1 1 2 AI2 Mode Range 1 5 Default 1 AI2 Mode Analog Input 2 input...

Page 61: ...equency V7 2 Frequency reference Hz Frequency reference setting V7 3 Motor speed rpm Calculated motor speed V7 4 Motor current A Measured motor current V7 5 Motor torque Calculated torque based on nom...

Page 62: ...t and right arrow buttons If a reference level is available for setting the up and down arrow buttons adjust the value To exit the Operate Menu to access the other menus depress the ENTER button for 2...

Page 63: ...ER button after which the next parameter in the list will be displayed After the last setup parameter is presented the following text is displayed Repeat setup Press If the left arrow is pressed the S...

Page 64: ...9000X AF Drives User Manual 5 22 For more information visit www eaton com MN04001004E June 2009...

Page 65: ...C bus brake resistor connections B B and R are live even if the motor is not running Do not make any connections when the AF drive is connected to the utility line Do not open the cover of the AF driv...

Page 66: ...drive can differentiate between torque producing and magnetizing current when reading motor phase currents The rotor flux oriented current vector control allows the AC drive to control an induction mo...

Page 67: ...utility and motor cables are in accordance with the installation and connection instructions as detailed in Chapter 3 Power Wiring That the control cables are located as far as possible from the power...

Page 68: ...st B Control from the I O Terminals Apply input supply power to the SVX9000 SPX9000 Change control from the keypad to the I O terminals using the LOCAL REMOTE button Start the drive by closing the STA...

Page 69: ...d to identify the motor parameters Earlier system software version OL V f Boost The drive is run at zero speed to identify the motor parameters and automatic torque boost is turned on Earlier system s...

Page 70: ...The aim of tuning is to get the motor model as close to the actual motor as possible through proper setting of parameters Open loop tuning consists of three functions 1 V f curve tuning 2 stator resi...

Page 71: ...d of motor P1 1 8 Nominal current of motor P1 1 9 Motor Power Factor Cos Phi P1 1 10 Run the motor unloaded at 2 3 rated speed using a frequency reference Read the motor current from the monitoring me...

Page 72: ...orrectly motor current should be stable during acceleration Picture 2 heavy solid line If there is a peak in the monitored motor current heavy dashed in picture 2 check what the output frequency is at...

Page 73: ...ce value goes back to default if the drive s power is switched off Identification will retain all values in memory Figure 6 3 Motor Equivalent Circuit Change the motor control mode to the speed contro...

Page 74: ...es motor torque and motor nominal RPM to compensate slip If motor nominal RPM is 1710 nominal slip is 90 RPM And when motor torque is 50 slip is 45 RPM To keep reference speed drive must increase outp...

Page 75: ...ould match a nameplate magnetizing current value if given Check the expander board menu monitoring page V6 3 2 1 that the encoder frequency is approximately the same as the output frequency Check also...

Page 76: ...r enables the load drooping This function causes the speed to decrease as the load torque increases At rapid load changes this gives a smoother torque response when a part of the required power is tak...

Page 77: ...emory is used in crane applications Start up Torque FWD REV can be used in other applications to help the speed controller 0 Not Used 1 TorqMemory 2 Torque Ref 3 Torq Fwd Rev 633 Start up torque forwa...

Page 78: ...9000X AF Drives User Manual 6 14 For more information visit www eaton com MN04001004E June 2009...

Page 79: ...asured Signals parameter value settings and commands from the Control I O Block and the Control Module The Motor and Application Control block commands the Motor Control ASIC which calculates the IGBT...

Page 80: ...Choke Motor Control ASIC Motor and Application Control Control I O Control I O Control I O Control I O Description Specification Power Connections Input Voltage Vin 208 240V 10 15 380 500V 10 15 525...

Page 81: ...40 F 40 C to 158 F 70 C Relative Humidity 0 to 95 RH non condensing non corrosive no dripping water Air Quality Chemical vapors IEC 60721 3 3 unit in operation class 3C2 Mechanical particles IEC 6072...

Page 82: ...oad 5V 10 mA Continuous capacity 2 Arms Protections Overcurrent Protection Yes Undervoltage Protection Yes Ground Earth Fault In case of a ground fault in the motor or motor cables only the SVX9000 SP...

Page 83: ...0 15 12 16 23 SVX020x 4A_1 SVX025x 4A_1 SVX030x 4A_1 FR6 20 25 30 31 38 46 SVX040x 4A_1 SVX050x 4A_1 SVX060x 4A_1 FR7 40 50 60 61 72 87 SVX075x 4A_1 SVX100x 4A_1 SVX125x 4A_1 FR8 75 100 125 105 140 17...

Page 84: ...0A1 5A4N1 SVX040A1 5A4N1 FR7 30 40 34 41 SVX050A1 5A4N1 SVX060A1 5A4N1 SVX075A1 5A4N1 FR8 50 60 75 52 62 80 SVX100A1 5A4N1 SVX125A1 5A4N1 SVX150A1 5A4N1 SVX175A1 5A4N1 FR9 100 125 150 100 125 144 170...

Page 85: ...ratio of the increased power loss to the nominal power loss Example The user of a 30 hp IH 61A 480V SVX9000 SPX9000 wishes to increase the switching frequency from the factory default value of 10 kHz...

Page 86: ...30V 20 30 hp 480V 0 00 100 00 200 00 300 00 400 00 500 00 600 00 700 00 800 00 900 00 0 00 2 00 4 00 6 00 8 00 Switching Frequency kHz P W 10 00 12 00 14 00 16 00 0022SVX 500V 0031SVX 400V 0031SVX 500...

Page 87: ...g Frequency 75 125 hp 480V 0 00 500 00 1000 00 1500 00 2000 00 2500 00 0 00 2 00 4 00 6 00 8 00 Switching Frequency kHz P W 10 00 12 00 0087SVX 500V 0105SVX 400V 0105SVX 500V 0072SVX 400V 0072SVX 500V...

Page 88: ...om MN04001004E June 2009 Figure A 7 Power Loss as Function of Switching Frequency 150 200 hp 480V 0 00 1000 00 2000 00 2500 00 3500 00 4000 00 0 00 2 00 3 60 6 00 Switching Frequency kHz P W 10 00 500...

Page 89: ...1 2 16 5 419 16 0 406 15 3 389 8 4 214 2 7 68 5 8 148 5 6 143 3 9 100 0 5 13 0 3 7 17 9 8 1 480V 7 1 2 15 FR6 230V 10 15 22 0 558 21 3 541 20 4 519 9 3 237 2 7 68 6 7 171 7 7 195 5 8 148 0 7 18 0 4 9...

Page 90: ...closure Dimensions Frame Size Voltage Approximate Dimensions in Inches mm W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia FR4 230V 5 0 128 4 45 113 13 27 337 12 8 325 12 9 327 1 18 30 87 22 7 5 190 3 0 77 27 7 480V FR...

Page 91: ...re Dimensions Frame Size Voltage Approximate Dimensions in Inches mm W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia FR7 230V 9 33 237 6 8 175 10 62 270 10 253 25 6 652 24 8 632 24 8 630 7 42 188 5 7 42 18...

Page 92: ...s Brake resistor terminal box H6 included when brake chopper ordered Frame Size Voltage Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 D1 D2 D3 Dia FR9 480V 18 8 480 15 75 400 6...

Page 93: ...9 with Flange Kit Enclosure Dimensions Frame Size Voltage Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia FR9 480V 20 9 530 20 510 19 1 485 7 9 200 22 5 5 51 7 131...

Page 94: ...Note SPX9000 FR12 is built of two FR10 modules Frame Size Voltage hp IH Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 FR10 480V 250 350 19 7 500 16 7 425 1 2 30 2 6 67 12 8 325 45 9...

Page 95: ...FR11 Open Chassis Table A 13 Dimensions for SPX9000 FR11 Open Chassis Frame Size Voltage hp IH Approximate Dimensions in Inches mm Weight Lbs kg W1 W2 W3 H1 H2 D1 D2 FR11 480V 400 550 27 9 709 8 6 225...

Page 96: ...n inverter module and a converter module Frame Size Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 FR13 27 87 708 5 91 150 26 65 677 4 57 116 3 35 85 41 54 1055 2 46 62 5 39 86 1012...

Page 97: ...0A0 4A2N1 800 2 SPX800A0 5A2N1 SPX900A0 5A2N1 SPXH10A0 5A2N1 800 900 1000 2 2 2 Frame Size Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 FR13 18 74 476 5 91 150 17 52 445 4 5...

Page 98: ...hp Input Modules SPX900A0 4A2N1 SPXH10A0 4A2N1 900 1000 3 3 Frame Size Approximate Dimensions in Inches mm W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 FR13 27 87 708 5 91 150 26 65 677 4 57 116 3 35 85 41...

Page 99: ...oke CHK0650 Figure A 18 AC Choke CHK0650 Dimensions Approximate Dimensions in Inches mm 1 1 1 3 3 3 2 2 2 19 57 497 7 88 200 15 75 400 5 71 145 9 61 244 8 11 206 1 77 45 43 x 59 11 x 15 Slot 9 Places...

Page 100: ...m MN04001004E June 2009 AC Choke CHK0520 Figure A 19 AC Choke CHK0520 Dimensions Approximate Dimensions in Inches mm 3 2 3 3 2 2 1 1 1 19 57 497 8 03 204 1 69 43 83 21 55 14 5 70 145 6 50 165 6 50 165...

Page 101: ...w eaton com A 23 June 2009 AC Choke CHK0400 Figure A 20 AC Choke CHK0400 Dimensions Approximate Dimensions in Inches mm 3 3 3 2 2 2 1 1 1 13 78 350 9 37 238 1 54 39 5 51 140 5 91 150 10 32 262 75 19 2...

Page 102: ...MN04001004E June 2009 AC Choke CHK0261 Figure A 21 AC Choke CHK0261 Dimensions Approximate Dimensions in Inches mm 3 2 3 2 3 2 1 1 1 8 11 206 1 54 39 49 12 5 2 44 62 4 72 120 4 72 120 16 4 13 51 343...

Page 103: ...01004E For more information visit www eaton com A 25 June 2009 Control Unit SPX9000 FR10 FR14 Figure A 22 Control Unit Dimensions Approximate Dimensions in Inches mm 11 82 300 12 94 328 5 5 75 146 2 5...

Page 104: ...For more information visit www eaton com MN04001004E June 2009 Figure A 23 Control Unit with Star Coupler Board FR12 or FR14 Only Approximate Dimensions in Inches mm 5 75 146 2 52 64 12 91 328 33 8 5...

Page 105: ...flexibility yet meet the EMC needs of different regions all drives meet the highest immunity levels while emission levels meet the requirements noted in the following section EMC Classification The SV...

Page 106: ...andling storage or accidental misuse The original purchaser of the product must obtain a Cutler Hammer Return Material Authorization RMA number prior to returning any defective product When purchased...

Page 107: ...is too high Add input impedance to limit surges 3 Ground Earth Fault Current sensing indicates that the sum of motor phase currents is not zero insulation failure in motor or motor cables Check the m...

Page 108: ...9000 to a warmer location 14 SVX9000 SPX9000 overtemperature Heatsink temperature is over 194 F 90 C An overtemperature warning is issued when the heatsink temperature exceeds 185 F 85 C a fault occur...

Page 109: ...size 32 Fan cooling The SVX9000 SPX9000 cooling fan did not start when commanded Contact your Eaton distributor 34 CAN bus communication Sent message not acknowledged Ensure that there is another devi...

Page 110: ...parameter values restored to default 50 Analog input Iin 4 mA for the signal range 4 to 20 mA Current at the analog input is 4 mA control cable is broken or loose signal source has failed Check the cu...

Page 111: ...meter Settings OK No Yes Yes Check parameters in G2 1 and G2 6 Yes Make corrections to the settings Start up the drive F1 F1 No No Disconnect motor cable from the drive Start up the drive Check curren...

Page 112: ...ltage in DC bus Compare measured voltage to monitored value V1 8 Check current measuring circuit according to instructions in service manual Replace defective parts as recommended in the spare parts l...

Page 113: ...s Start up the drive Make corrective measures Fault was generated by external factor damage in insulation of motor cable damage in motor insulation F3 Disconnect motor cable from the drive Check curre...

Page 114: ...e C 4 F5 Charging Switch F5 F5 No Yes Reset the fault and start up the unit Test and or replace the control board with functional one by following instructions in service manual Replace defective part...

Page 115: ...gital input Reset the fault and start up the unit Measure operating voltage 24V DC from frequency converter Look at the monitoring page for the digital input and measure signal from external device If...

Page 116: ...ording to instructions in service manual Yes F7 No Check control module using instructions in service manual and functional test using the 9000XSERVICE tool Power up and start the drive Run through th...

Page 117: ...es Reset the fault and start up the unit Check subfault code 1 7 Check control box with 9000X service tool software according to instructions in service manual and change defective parts Clear fault m...

Page 118: ...tion Measured value Monitored value Yes Make corrections to parameter settings Measure voltage in DC bus Compare actual voltage to monitored value V1 8 Check the voltage measuring circuit and rectifie...

Page 119: ...age at input terminals No Make corrections to mains change fuses If fuses blown check for possible internal failures in converter Occasionally existing line dips or disturbances may activate line supe...

Page 120: ...ase Supervision F11 Connections OK No Yes Check connections in power transmission line from drive to motor Make corrective measures to circuit from the drive to motor Check operation of the current me...

Page 121: ...or and connections in brake chopper circuit Yes Make corrective measures Check the dimensioning of the braking resistor F12 Brake chopper OK Replace defective parts according to instructions in servic...

Page 122: ...wer than 10C Yes No Read value of operation temperature V1 9 Unit under temperature protection operated Install unit into warmer environment or install external heating element Check the temperature m...

Page 123: ...sed air along fins of the heat sink No Value V1 9 Tambient Yes Read value of operation temperature V1 9 F14 Check operation of cooling fans rotation and direction of blowing Check the temperature meas...

Page 124: ...re it to V1 4 reading Combination of the rating for motor and drive do not match with mechanical load F15 Check parameters in G2 7 and make corrections to match with requirements of application Check...

Page 125: ...o Correct the parameters for thermal protection in G2 7 Measure actual motor current and compare it to V1 4 Check current measurement according to instructions in service manual Motor overheating has...

Page 126: ...Load I Measured I Monitored Yes No Check settings of parameters in G2 7 and set values according to requirements of application Check the current measuring circuit according to instructions in service...

Page 127: ...Parameters Parameters OK Yes Power up the drive Test and or replace control board with functioning one according to instructions in service manual Replace defective parts as recommended in spare part...

Page 128: ...Watchdog Fault Figure C 19 F25 Microprocessor Watchdog Fault Reset fault and start up the unit Clear fault memory F24 Test and or replace the control board with functioning one according to instructio...

Page 129: ...rt up the drive F31 F31 Check motor and cables Fix motor and cables No No Motor and cables OK No Disconnect motor cable from the drive Start up the drive Check current measuring circuit according to i...

Page 130: ...Fan Cooling Figure C 21 F32 Fan Cooling F32 Fan Inverter OK No Yes Yes Check fan inverter Replace fan inverter Check the fan Fan OK No Replace fan Check control module using instructions in service m...

Page 131: ...control board with functioning one according to instructions in service manual Replace defective parts as recommended in spare parts lists Clear fault memory F37 Reset the fault Clear fault memory No...

Page 132: ...Clear fault memory Note F38 should appear when same type of option board has been added Note Faulty board is displayed on panel bottom line 1 Control card A Slot A 2 Control unit B Slot B 5 Adapter c...

Page 133: ...line Change the faulty board and reset the fault F40 Disconnect input power from drive and wait until internal power supply shuts down Clear fault memory Note F40 should appear if installed power boa...

Page 134: ...G2 1 and G2 6 Yes Make corrections to the settings Start up the drive F41 F41 No No Disconnect motor cable from the drive Start up the drive Check current measurement circuit according to instructions...

Page 135: ...er Temperature Figure C 28 F42 Brake Resistor Over Temperature F42 Is it possible to slow down the process Yes No No Too rough usage of the internal brakeresistor Use longer deceleration time and try...

Page 136: ...nd save them to file Reset the fault Download parameters to drive Power up the drive Check parameters Reset the fault Check parameters Disconnect input power form drive and wait until internal power s...

Page 137: ...ton com C 27 June 2009 F45 DevParAdded Figure C 30 F45 DevParAdded F45 Reset the fault Clear fault memory Note F45 should appear when different type option board has been added Note Faulty board is di...

Page 138: ...A signal of the measurement device Yes Test input on the option board if faulty replace option board with functioning one I 4mA No Make corrections to external circuit Test and or replace control boar...

Page 139: ...rogramming input from corresponding monitoring page Check I O option board replace if necessary External reason for activating the fault Set parameters to match with application Test and or replace co...

Page 140: ...t Figure C 33 F52 Keypad Communication Fault F26 No Yes Plug in a functional panel Test and or replace control board with functioning one according to instructions in service manual Replace defective...

Page 141: ...the slots listed for that card Slot indicated in Bold is the preferred location AI Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output A B C D E Option Kit Description Al...

Page 142: ...C D E OPTB5 B5 X X 1 ext 24V DC EXT 24V DC 3 Pt100 B C D E OPTB8 B8 1 RO NO 5 DI 42 240V AC Input B C D E OPTB9 B9 X X SPI Absolute Encoder C OPTBB BB Communication Cards Modbus D E OPTC2 C2 X X X X X...

Page 143: ...dustrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet...

Page 144: ...ming and monitoring of all 9000X parameters The panel is detachable and isolated from the input line potential Include LOC REM key to choose control location A KEYPAD LOC REM Keypad Remote Mounting Ki...

Page 145: ...Page D 1 for standard and option boards and keypad CSBS0000000000 for SVX CPBS0000000000 for SPX Frame 4 5 6 7 8 Catalog Number hp IH 3 4 1 1 1 2 2 3 5 5 7 1 2 10 15 20 25 30 40 50 60 Control Board 1...

Page 146: ...ber hp IH 3 4 1 1 1 2 2 3 5 5 7 1 2 10 15 20 25 30 40 50 60 Cooling Fans 1 1 1 1 1 PP01060 1 1 1 PP01061 1 1 PP01062 1 1 1 PP01063 1 1 1 PP01123 1 1 1 1 1 PP01086 1 1 1 1 1 PP01088 1 1 1 PP01049 1 2 2...

Page 147: ...Control Board 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00252 for SVX 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00561 for SPX Power Boards 1 VB00208 0003 5 1 VB00208 0004 5 1 VB00208 0005 5 1 VB00208...

Page 148: ...20 25 30 40 50 60 75 100 125 150 200 Cooling Fans Continued 1 1 1 1 1 1 PP01086 1 1 1 PP01088 1 1 1 1 1 1 PP01049 1 1 1 CP01180 1 2 PP01068 1 1 PP09051 IGBT Modules 1 1 1 CP01304 1 1 CP01305 1 1 CP013...

Page 149: ...0 650 700 Control Board 1 1 1 1 1 1 1 1 1 VB00561 Shunt Boards 6 VB00537 6 VB00497 6 12 12 12 VB00498 9 VB00538 9 VB00513 9 VB00514 Driver Boards 3 3 3 VB00489 1 1 1 2 2 2 VB00487 Driver Adapter Board...

Page 150: ...er hp IH 250 300 350 400 500 550 600 650 700 Electrolytic Capacitors 2 2 2 3 3 3 4 4 4 PP00060 12 12 12 18 18 18 24 24 24 PP01005 Fuses 1 1 1 1 1 1 2 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Cooling Fans...

Page 151: ...1 1 1 VB00252 for SVX 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00561 for SPX Driver Board 1 VB00404 0004 6 1 VB00404 0005 6 1 VB00404 0007 6 1 VB00404 0010 6 1 VB00404 0013 6 1 VB00404 0018 6 1 VB00404...

Page 152: ...0 50 60 75 100 125 150 200 Cooling Fans 1 1 1 1 1 PP01061 1 1 1 1 PP01062 1 1 PP01063 1 1 1 PP01123 1 1 1 1 1 1 1 1 1 1 1 PP01049 1 1 1 CP01180 1 1 1 1 PP01068 1 1 1 1 PP01080 Fan Power Supply 1 1 1 V...

Page 153: ...VB00561 Shunt Boards 6 VB00545 6 VB00510 6 12 12 12 VB00511 9 VB00546 9 VB00547 9 VB00512 Driver Boards 1 1 1 2 2 2 VB00487 3 3 3 VB00489 Driver Adapter Board 1 1 1 2 2 2 VB00330 ASIC Board 1 1 1 1 1...

Page 154: ...1 1 1 1 2 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Cooling Fans and Isolation Transformers 2 2 2 3 3 3 4 4 4 VB00299 2 2 2 3 3 3 4 4 4 PP01080 2 2 2 4 4 4 PP01068 1 1 1 1 1 1 2 2 2 PP01096 1 1 1 2 2 2 FR...

Page 155: ......

Page 156: ...owerware T Holec T MEM T Santak T and MGE Office Protection Systems E provide customer driven PowerChain ManagementT solutions to serve the power system needs of the data center industrial institution...

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