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600 A 15/25 kV Class T-OP II connector assembly installation instructions

3

INSTALLATION INSTRUCTIONS

   MN650048EN   May 2017

TAPE MARKER

3

/

8

" (111 mm) - 4 

11

/

16

" (119 mm)  

CABLE

CONDUCTOR 

CA625

Figure 5 .  Remove cable insulation

ote:

N

Alternate Insulation Removal Method 

The use of certain insulation removal tools may 

require cutting the insulation back before installing 

the cable adapter. After removing the semi-

conducting insulation shield, it is acceptable to first 

remove 4 1/2” of insulation from the end of the 

cable. Then put a 1/8” maximum chamfer in the 

insulation and install the cable adapter.

Step 5

Install compression connector

Wire brush aluminum conductor and immediately 

press compression connector onto the cable until the 

conductor bottoms. Copper conductors do not need to be 

wire brushed.

Rotate the connector so the spade eye faces  

the bushing.

Crimp the connector using a tool and die combination on 

the chart packaged with the connector.

Start crimping just below the first line from the spade 

end of the connector.

Rotate each successive crimp working towards the cable 

adapter. Do not overlap crimps.

Clean excess inhibitor from the compression connector 

and cable adapter surfaces.

After crimping, the distance from the cable adapter to 

the end of the compression connector must be between 

6 1/2” and 7 1/4”. 

CA625

PLACE FIRST 

CRIMP HERE

COMPRESSION CONNECTOR

6

1

/

2

" – 7

1

/

4

"   

(165 mm-184 mm) CHECK 

DIMENSION AFTER CRIMPING

Figure 6 .  Install compression connector

Step 6

Install DT625 T-Body

Lubricate entrance of T-body and outside of cable adapter.

Push T-body onto cable adapter until the compression 

connector bottoms on the housing.

If the cable adapter moved, reposition the adapter until it 

is flush with the tape marker as shown below.

DT625

TEST POINT ON 

ACCESSIBLE SIDE

TAPE MARKER

LUBRICATE

CA625

Figure 7 .  Install T-body

Step 7

Install LRTP into T-Body

Clean and then lubricate the mating 600 A interface of 

the LRTP and T-body with the lubricant supplied.

Remove and recycle the shipping cap from the 200 

A LRTP interface and the thread protector from the 

alignment segment.

Insert T-Wrench into throat of LRTP and thru rotating nut 

and engage alignment segment. (T-Wrench should not 

rotate without entire LRTP rotating.)

Insert the 600 A alignment segment end of the LRTP into 

the side of T-body opposite the apparatus bushing.  

(Refer to Figure 8.)

T-BODY

ALIGNMENT 

SEGMENT

T-WRENCH

LRTP

CLEAN

AND

LUBRICATE

Figure 8 .  LRTP installation into T-body

Carefully thread the alignment segment into the threads 

of compression connector by turning the T-Wrench 

clockwise until a positive stop is felt.

Continue applying clockwise force to the T-Wrench until 

the pin connecting the alignment segment to the LRTP 

shears allowing the T-Wrench and alignment segment to 

rotate freely.

Summary of Contents for 600 A 15 kV class T-OP II

Page 1: ...600 A 15 25 kV class T OP II connector assembly installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650048EN Effective May 2017 Supersedes April 2008 S600 12 3...

Page 2: ...POSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL N...

Page 3: ...III SAFETY INFORMATION III Safety instructions iii PRODUCT INFORMATION 1 Introduction 1 Read this manual first 1 Additional information 1 Acceptance and initial inspection 1 Handling and storage 1 St...

Page 4: ...lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with high voltage will cause death or severe personal injury Follow all locally approve...

Page 5: ...eak Connectors are used to terminate high voltage underground cable on deadfront apparatus such as transformers switches and switchgear They are fully shielded submersible and meet the requirements of...

Page 6: ...al cable If cable is not concentric neutral metallic tape shielded longitudinally corrugated wire shielded or UniShield use Eaton s Cooper Power series SA series adapter kit with the same cutback dime...

Page 7: ...ust be between 6 1 2 and 7 1 4 CA625 PLACE FIRST CRIMP HERE COMPRESSION CONNECTOR 61 2 71 4 165 mm 184 mm CHECK DIMENSION AFTER CRIMPING Figure 6 Install compression connector Step 6 Install DT625 T B...

Page 8: ...ng stud installation Step 9 Install the T OP II assembly on the apparatus bushing Clean and lubricate mating interfaces of the apparatus bushing and T body with the lubricant supplied Push the T OP II...

Page 9: ...ure 12 Line illustration of protective cap installation Step 11 Ground system Refer to figure 13 Connect tie off tabs of LRTP and T body with an uninsulated drain wire to cable concentric neutral wire...

Page 10: ...600 A 15 25 kV Class T OP II connector assembly installation instructions 6 INSTALLATION INSTRUCTIONS MN650048EN May 2017 This page intentionally left blank...

Page 11: ...600 A 15 25 kV Class T OP II connector assembly installation instructions 7 INSTALLATION INSTRUCTIONS MN650048EN May 2017 This page intentionally left blank...

Page 12: ...nited States Eaton com cooperpowerseries 2017 Eaton All Rights Reserved Printed in USA Publication No MN650048EN May 2017 Eaton is a registered trademark All trademarks are property of their respectiv...

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