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010.650.001.000.001-a
1
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
1 Assembly sequence
Size
max. cable
∅
mm
00 (C)
5.0
0
7.0
1
8.5
1.5 (A)
10.5
Note: Cable with foil shield such as foiled twisted pair-cable
(FTP) not suitable for shield termination mentioned
below.
1. Slide crimp sleeve and crimp adapter over the cable. The
crimp sleeve is not needed if a metal band is used for
fastening the shield to the crimp adapter.
2. Strip the cable and conductors
1)
. Fold back the shield and
use fastening tape to fasten it temporarily
to the cable
jacket. Tin-plate this wires if needed.
3. Solder the wires, noting the placement of each wire
according to your wiring chart.
Clean the solder area with Isopropylalcohol and brush.
4.
Screw the crimp adapter on so that it is flush, observing
torque values
(see page 3)
.
Secure the screw thread with adhesive
2)
.
5. Remove the fastening tape and lay the shield braid on to
the crimp adapter. Fasten the shield braid to the crimp
adapter by means of crimping or by using a metal band.
More information see page
4
.
Encapsulate the interior of the crimp adapter to secure the
soldered points(ODU advise WEVO-2K-casting resin
PU552FL).
6. Bend relief: This can be implemented by means of
overmolding or by using a shrink tube.
More information see page 5.
1)
Additional information for cable preparation etc. please see page 2 and following
2)
Secure the crimp adapter on housing with adhesive (ODU advise Loctite 2701)
Fastening tape
ODU advise Crepe masking tape
e.g. Würth: 09920019
ODU assembly tool
(on request)
Plug
Crimp adapter
Crimp sleeve
Adhesive
Sealing surface for cable overmolding
