I-PEX CABLINE-CAL PLUG Assembly Manual Download | Manualshive

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Confidential C

I-PEX Inc. QKE-DFFDE09-04 REV.8

Document No.

ASM-17003

CABLINE

®

-CAL PLUG

Part No. 20728

Assembly Manual

0

S19443

July 16, 2019

S.Yamaguchi

T.Kurachi

H.IKari

Rev.

ECN

Date

Prepared by

Checked by

Approved by

1
2
3
...
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Summary of Contents for CABLINE-CAL PLUG

Page 1: ...fidential C I PEX Inc QKE DFFDE09 04 REV 8 Document No ASM 17003 CABLINE CAL PLUG Part No 20728 Assembly Manual 0 S19443 July16 2019 S Yamaguchi T Kurachi H IKari Rev ECN Date Prepared by Checkedby Ap...

Page 2: ...NG ASS Y 20777 0 T 01 SHELL A 3298 0 1 LOCK BAR 3300 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Name P N Manufacturer Reflow head NA 66 Nippon Avioni...

Page 3: ...c 2nd 2nd heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum...

Page 4: ...bly Manual Document No ASM 17003 4 13 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering RECOMMENDEDMICRO COAXCA...

Page 5: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 6: ...HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 25MAX Setting discrete cable is to protect 0 25MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set of cable Fig 3 Se...

Page 7: ...G 40 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition of Solderi...

Page 8: ...LL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater to prevent interference...

Page 9: ...below picture green line by a scissors for metal PLUG SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again t...

Page 10: ...ng like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR Assembly of LOCK BAR Fig 5 LOCK BAR HOUSING ASS Y LOCK BAR is assembled to HOUSING A...

Page 11: ...Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL locks...

Page 12: ...ed points Fig 8 point Refer to Fig 11 for a limit of the solder height For conditions of Soldering iron refer to sheet 7 Fig 8 Soldering of SHELL B and GND BAR SHELL A SHELL B Fig 9 7 SHELL A and SHEL...

Page 13: ...ssembly Manual Document No ASM 17003 13 13 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 10 Bonding Fig 11 Soldering Bonding VIEWA VIEWA...

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