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Installation instructions

Equipment required

 

PUSH-OP Deadbreak Connector Assembly Kit including:

 

PUSH-OP Body

 

Cable Adapter

 

Coppertop Compression Connector

 

Loadbreak Reducing Tap Plug (LRTP)

 

Protective Cap (when furnished)

 

Silicone Lubricant

 

Tin Plated Copper Contact Probe

 

Instruction Sheets

 

Tools 

 

5/16" Torque Tool (Catalog Number TQHD625)

 

5/16" T-Wrench (Catalog Number TWRENCH)

Cable preparation

ote:

N

If a non-Eaton 600 A T-body is being used, use the 

stripback lengths given in the T-body kit, then proceed 

to Step 7 of these instructions.

Step 1

Train cable

 

Position cable so that it is centered between apparatus 

bushing and parking pocket, parallel to apparatus 

frontplate.

 

Provide adequate cable slack for cable movement 

between standoff bushing and apparatus bushing.

 

Support cable as needed to maintain position.

 

Cut cable 1-3/4 inches (45 mm) from centerline of 

bushing. (Refer to Figure 2.)

Step 2

Cutbacks for concentric neutral cable

 

If cable is not concentric neutral (metallic tape shielded, 

longitudinally corrugated, wire shielded, or UniShield™) 

use Eaton's SA series adapter kit with the same cutback 

dimensions as concentric neutral below. If another 

manufacturer’s metallic shield adapter is used, follow the 

cutback instructions in the shield adapter kit. 

 

Take care not to cut into the cable insulation.

Step 3

Install CA625 cable adapter

 

Cut a 45° chamfer into the end of the cable insulation.

 

Clean the cable insulation wiping towards the semi-con 

insulation shield.

 

Apply a thin coating of the supplied lubricant to the cable 

insulation and to the cable entrance of the cable adapter.

 

Slide cable adapter onto the cable until the black portion 

of the adapter touches the vinyl tape marker.

Figure 2.  Line illustration for cable training.

EXISTING 

BUSHING

CABLE

3

/

4

"

(45 mm)

Figure 4.  Install the cable adapter.

CABLE INSULATION

CLEAN AND LUBRICATE

TAPE MARKER

CHAMFER

CA625

{

Figure 3.  Cutback dimensions for concentric neutral 

cable.

CONCENTRIC 

NEUTRAL WIRES

CABLE 

JACKET

VINYL TAPE 

MARKER

EXTRUDED SEMI-CON 

INSULATION SHIELD

CABLE INSULATION

3

/

4

" (248 mm)

10 

3

/

4

" (273 mm)

12 

3

/

4

" (324 mm)

2

600 A 15/25 KV CLASS PUSH-OP DEADBREAK CONNECTOR INSTALLATION INSTRUCTIONS

   MN650057EN   May 2017

Summary of Contents for 600 A 15 kV class push-OP

Page 1: ...600 A 15 25 kV class PUSH OP deadbreak connector installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650057EN Effective May 2017 Supersedes May 2014 S600 13 3...

Page 2: ...TING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event...

Page 3: ...ON Introduction 1 Handling and storage 1 Standards 1 INSTALLATION INSTRUCTIONS Equipment required 2 Cable preparation 2 Install PUSH OP connector on apparatus bushing 5 iii 600 A 15 25 KV CLASS PUSH O...

Page 4: ...formation DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low voltage line...

Page 5: ...carrier immediately Handling and storage Be careful during handling and storage of the PUSH OP deadbreak connector to minimize the possibility of damage If the connector is to be stored for any lengt...

Page 6: ...ded longitudinally corrugated wire shielded or UniShield use Eaton s SA series adapter kit with the same cutback dimensions as concentric neutral below If another manufacturer s metallic shield adapte...

Page 7: ...d with the connector Start crimping just below the first line from the spade end of the connector Rotate each successive crimp working towards the cable adapter Do not overlap crimps Clean excess inhi...

Page 8: ...e the alignment segment from the LRTP Recycle the align ment segment See Figure 9 for illustration of completed LRTP installation Step 8 Install probe Place tin plated copper PUSH OP probe with stud o...

Page 9: ...2 Release operating eye from clampstick Push forward on push plate firmly with clampstick until a bump is felt and latch plate fully engages locking teeth Refer to Figure 13a Pull on push plate with c...

Page 10: ...push plate while threading locking pin as this can cause the latch plate to become disengaged from the locking teeth This condition can cause the PUSH OP deadbreak connector to come off of the bushing...

Page 11: ...e to LRTP grounding tab and shroud grounding tab Connect drain wire to PUSH OP body grounding tab and shroud grounding tab Connect one strand of cable concentric neutral to shroud grounding tab Connec...

Page 12: ...s Eaton com cooperpowerseries 2017 Eaton All Rights Reserved Printed in USA Publication No MN650057EN Rev 00 Supersedes S600133 Rev2 SAFETY FOR LIFE Eaton is a registered trademark All trademarks are...

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