iii
Instruction Book
IB182017EN February 2017 www.eaton.com
5kV, 7.5kV, & 15kV DHP-VR
Replacement Circuit Breaker
Table of Contents
SECTION 1: INTRODUCTION
4
1.1 VISUAL INSTRUCTION BOOKLET ESSENTIALS
4
1.2 QUICK RESPONSE CODE
4
1.3 AVAILABLE DHP-VR CIRCUIT BREAKERS
4
SECTION 2: SAFE PRACTICES
11
SECTION 3: RECEIVING, HANDLING, AND STORAGE
12
3.1 RECEIVING
12
3.2 HANDLING
12
3.3 STORAGE
13
3.4 APPROXIMATE WEIGHT BY TYPE
13
SECTION 4: DESCRIPTION AND OPERATION
20
4.1 VACUUM INTERRUPTER
20
4.1.1 THE INTERRUPTER ASSEMBLY
20
4.1.2 CONTACT EROSION INDICATOR
20
4.1.3 CONTACT WIPE AND STROKE
21
4.2 PHASE BARRIERS
21
4.3 BUSHINGS AND DISCONNECTING
CONTACT ASSEMBLIES
21
4.4 STORED ENERGY MECHANISM
21
4.4.1 CLOSING SPRING CHARGING
22
4.4.2 CLOSING OPERATION
22
4.4.3 TRIPPING OPERATION
22
4.4.4 TRIP-FREE OPERATION
22
4.5 CONTROL SCHEMES
22
4.5.1 TIMING
24
4.6 SECONDARY CONNECTION BLOCK
24
4.7 INTERLOCKS
24
4.7.1 BREAKER-CELL CODING PLATES
25
4.7.2 RACKING-IN INTERLOCK
25
4.7.3 ANTI-CLOSE INTERLOCK
25
4.7.4 FLOOR TRIPPING AND CLOSING
SPRING RELEASE INTERLOCKS
25
4.7.5 RAIL LATCH
25
4.8 MISCELLANEOUS ITEMS
25
4.8.1 GROUNDING CONTACT
25
4.8.2 MOC AND TOC OPERATIONS
26
4.8.3 OPERATIONS COUNTER
26
4.8.4 RACKING DEVICE
26
SECTION 5: INSPECTION & INSTALLATION
31
5.1 EXAMINATION FOR DAMAGE
31
5.1.1 NAMEPLATE VERIFICATION
31
5.2
SURE CLOSE
MECHANISM ADJUSTMENT
31
5.3 MECHANISM OPERATED CELL (MOC)
SWITCH PANTOGRAPH ADJUSTMENT
32
5.4 MANUAL OPERATION CHECK
32
5.5 VACUUM INTERRUPTER INTEGRITY
33
5.6 INSULATION
33
5.7 CONTACT EROSION AND WIPE
33
5.8 PRIMARY CIRCUIT RESISTANCE
33
5.9 SNUBBER ADJUSTMENT
33
5.10 ELECTRICAL OPERATIONS CHECK
33
5.11 RACKING BREAKER INTO CELL
34
5.12 REMOVING BREAKER FROM CELL
34
SECTION 6: INSPECTION & MAINTENANCE
35
6.1 INSPECTION FREQUENCY
35
6.2 INSPECTION AND MAINTENANCE PROCEDURES
35
6.3 VACUUM INTERRUPTER INTEGRITY TEST
36
6.4 CONTACT EROSION AND WIPE
36
6.5 INSULATION
37
6.6 INSULATION INTEGRITY CHECK
37
6.7 PRIMARY CIRCUIT RESISTANCE CHECK
38
6.8 MECHANISM CHECK
38
6.8.1 CLOSURE™ TEST
38
6.9 LUBRICATION
41
SECTION 7: REPLACEMENT PARTS
43
7.1 GENERAL
43
7.2 ORDERING INSTRUCTIONS
43