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200 A 15/25 kV class elbow installation instructions

InstallatIon InstructIons

   MN650042EN   February 2017

WARNING 

All associated apparatus must be de-energized during 

installation, operation and/or maintenance .

Product information

Introduction

The Eaton Cooper Power series Deadbreak Elbow Connector 

is a fully-shielded and insulated plug-in termination for 

connecting underground cable to transformers, switching 

cabinets and junctions equipped with deadbreak bushings. 

The elbow connector and bushing comprise the essential 

components of all deadbreak connections.

Wide cable ranges are sized to accept cables insulated at 

either 175 mil or 220 mil within a given conductor size. The 

wider cable ranges increase installation flexibility.
The coppertop (bimetal) compression connector is a 

standard item to transition from the cable to the deadbreak 

probe. An aluminum crimp barrel is inertia-welded to a 

copper lug. The aluminum barrel makes the connector easy 

to crimp and the copper lug ensures a reliable, tight, cool 

operating connection with the probe contact.

CAuTION 

The 200 A Deadbreak Elbow Connector is designed to 

be operated in accordance with normal safe operating 

procedures . These instructions are not intended to 

supersede or replace existing safety and operating 

procedures . The elbow connector should be installed 

and serviced only by personnel familiar with good 

safety practices and the handling of high-voltage 

electrical equipment .

 Read this manual first 

Read and understand the contents of this manual 

and follow all locally approved procedures and safety 

practices before installing or operating this equipment

Additional information 

These instructions cannot cover all details or variations 

in the equipment, procedures, or process described nor 

provide directions for meeting every possible contingency 

during installation, operation, or maintenance. When 

additional information is desired to satisfy a problem not 

covered sufficiently for the user’s purpose, contact your 

Eaton representative.

Figure 1 .  200 A, 15/25 kV class de225 deadbreak  

elbow connector

Acceptance and initial inspection

Each deadbreak connector is completely assembled, 

inspected and tested at the factory. It is in good condition 

when accepted by the carrier for shipment. Upon receipt of 

a deadbreak connector, inspect the connector thoroughly for 

damage and loss of parts incurred during shipment. If damage 

or loss is discovered, file a claim with the carrier immediately.

Handling and storage

If the deadbreak connector is to be stored for an appreciable 

time before installation, provide a clean, dry storage area. 

Locate the connector so as to minimize the possibility of 

physical damage.

Quality standards

ISO 9001:Certified Quality Management System.

Summary of Contents for 200 A 15 kV class

Page 1: ...200 A 15 25 kV class elbow installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650042EN Effective February 2017 Supersedes December 2009 S550 10 1...

Page 2: ...PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHAL...

Page 3: ...Safety for life iii Safety information iii Safety instructions iii Product information 1 Introduction 1 Additional information 1 Acceptance and initial inspection 1 Handling and storage 1 Quality sta...

Page 4: ...ocally approved procedures and safety practices when installing or operating this equipment Failure to comply may result in death severe personal injury and equipment damage WARNING Power distribution...

Page 5: ...ating procedures The elbow connector should be installed and serviced only by personnel familiar with good safety practices and the handling of high voltage electrical equipment Read this manual first...

Page 6: ...commended for use when installing deadbreak elbows After preparing the cable the elbow housing is pushed onto the cable The probe contact is threaded into the coppertop connector using the supplied in...

Page 7: ...cable 5 3 4 Remove the insulation shield Take care not to nick or gouge insulation Step 3 Measure down from the top of the cable 1 15 16 Remove the insulation and conductor shield to expose the bare c...

Page 8: ...robe installation tool to install probe contact into the compression connector Take care not to cross thread probe Proper torque is applied when the tool achieves a 180 bend Note N If a different inst...

Page 9: ...on Instructions MN650042EN February 2017 Stainless steel bail Figure 2 De225 deadbreak elbow connector dimensional information WARNING This is a Deadbreak Connector System All associated apparatus mus...

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Page 11: ...7 200 A 15 25 kV class elbow installation instructions Installation Instructions MN650042EN February 2017 This page intentionally left blank...

Page 12: ...ton com cooperpowerseries 2017 Eaton All Rights Reserved Printed in USA Publication No MN650042EN Replaces S550 10 1 Rev 00 February 2017 Eaton is a registered trademark All trademarks are property of...

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