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Page 

xxviii

                                                                                                        

IB131021EN

                                                                                                                                                                                                                                             Effective Mar 2018

5-3.7

TRIPPING OPERATION

Figures 

3-3,  3-4,  3-5

  show  all  components  involved  in  a 

tripping  operation.    An  electrical  trip  signal  can  be  sent  to 
the controller by applying an input voltage to pins 6 & 19 of 
the  secondary  connection  that  is  in  accordance  with  the 
control voltages listed in IEEE C37.06-2009, by depressing 
the  red  “Push  to  Open”  button  on  the  front  of  the  circuit 
breaker, or by lifting the Open Floor Tripper.  The VCP-WL 
breaker  also  has  an  option  for  a  Secondary  Trip  Signal 
(Shunt Trip 2) and an Under Voltage Relay.  For customers 
who  choose  the  Shunt  Trip  2  option,  a  trip  signal  can  be 
sent  to  the  controller  by  applying  an  input  voltage  to  pins 
12 & 13 of the secondary connection that is in accordance 
with  the  control  voltages  listed  in  IEEE  C37.06-2009.    For 
customers  who  choose  a  UVR  option,  an  automatic  trip 
signal  will  be  send  to  the  controller  when  the  control 
voltage  applied  to  pins  11  &  14  of  the  secondary 
connection drops a certain amount below the rated control 
voltage  (the  UVR  option  is  described  in  more  detail  in 
section 5-4.3).

Once a trip signal is sent to the controller, the controller will 
discharge  the  stored  energy  from  its  internal  “opening” 
capacitor into the open coil of the electromagnetic actuator.  
Once  the  open  coil  of  the  electromagnetic  actuator  is 
energized,  the  magnetic  latch  between  the  armature  and 
permanent  magnet  inside  the  actuator  will  be  broken.  
Once the magnetic latch is broken, the four extended open 
springs will pull the output plates and armature to the open 
position.    As  the  output  plates  are  driven  to  the  left  when 
looking  at  the  front  of  the  circuit  breaker,  they  drive  the 
cross members and drive rod assembly toward the front of 
the circuit breaker through the cam blocks.  When the drive 
rod  assembly  is  driven  toward  the  front  of  the  circuit 
breaker,  the  bell  cranks  on  each  pole  unit  are  rotated 
clockwise  and  the  vacuum  interrupters  are  driven  to  the 
open position.

TIMING

5-4.1

The opening and closing times for the circuit breakers vary 
depending  upon  the  control  voltage  and  the  power  rating. 
Typical  values  for  VCP-WL  circuit  breakers  are  shown 
below:

Closing Time 

(from initiation of close signal to contact 

make) - 65 milliseconds MAX

Opening Time 

(from initiation of trip signal to contact 

break) – 3 cycle, 20-40 milliseconds – 5 cycle, 20-70 
milliseconds

Re-closing  Time 

(from  initiation  of  trip  signal  to  contact 

make) - 300 milliseconds MAX

SECONDARY DISCONNECTS

5-4.2

The circuit breaker control wiring is arranged to connect a 
standard  25  point  male  plug  with  a  corresponding 
switchgear compartment mounted female plug. The circuit 
breaker  plug  is  fixed  mounted  on  the  left  side  under  the 
bottom  pan  of  the  mechanism  (Figure 

4-4

)

The  female 

plug is mounted in the compartment on a movable carriage 
(Figure 

4-2

)

.

The  secondary  disconnects  engage  automatically  as  the 
circuit  breaker  is  levered  into  the  CONNECTED  position, 
and disengage as the circuit breaker is withdrawn from the 
CONNECTED position. To engage the secondary contacts 
while  the  circuit  breaker  is  in  the  TEST position,  raise  the 
handle  and  pull  the  carriage  all  the  way  towards  the  front 
(Figure 

4-5

)

This will latch the contacts. To disengage the 

contacts, simple push the carriage to the rear.

5-4.3 UNDERVOLTAGE TRIP RELAY

The under voltage trip option for VCP-WL circuit breakers is 
an  onboard  relay  that  automatically  sends  a  signal  to  the 
controller  to  open  the  circuit  breaker  if  the  rated  control 
voltage  drops  below  56.25%  or  the  rated  control  voltage.  
The  following  statements  are  true  for  the  optional  under 
voltage relay:

If the circuit breaker is open, charged, and the 

1.

UVR voltage is less than 56.25% of the rated 
control voltage, the controller will not process a 
close command and the circuit breaker will not be 
able to be closed.
If the circuit breaker is open, charged, and the 

2.

UVR voltage is greater than 56.25% of the rated 
control voltage, the controller will properly process 
a close command and the circuit breaker will be 
able to be closed.
If the circuit breaker is closed and the UVR voltage 

3.

is greater than 56.25% of the rated control voltage, 
the relay will not send a signal to the controller to 
open the circuit breaker.
If the circuit breaker is closed and the UVR voltage 

4.

drops below 56.25% of the rated control voltage, 
the relay will automatically send a signal to the 
controller to open the circuit breaker and the circuit 
breaker will open.

There  are  multiple  options  for  the  UVR  nominal  control 
voltage.    The  options  are  48VDC,  125VDC,  120VAC  and 
240VAC.

Summary of Contents for 150 VCP-WL

Page 1: ...Effective Mar 2018 Instructions for Installation Operation and Maintenance of Type VCP WL Vacuum Circuit Breakers IB131021EN...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...Effective Mar 2018 IB131021EN...

Page 4: ...QUIPMENT TO FAIL RESULTING IN DEATH BODILY INJURY AND PROPERTY DAMAGE ALL SAFETY CODES SAFETY STANDARDS AND OR REGULATIONS AS THEY MAY BE APPLIED TO THIS TYPE OF EQUIPMENT MUST BE STRICTLY ADHERED TO...

Page 5: ...CIRCUIT BREAKER STRUCTURE INTERFACING 21 SECTION 5 DESCRIPTION ANDOPERATION 23 5 1 INTRODUCTION 23 5 2 INTERRUPTER ASSEMBLY 23 5 3 ELECTROMAGNETIC MECHANISM 26 5 4 CONTROL SCHEMES 29 5 5 INTERLOCKS AN...

Page 6: ...REAKER FRONT COVER ARRANGEMENT 13 FIGURE 4 1A INSERTION OF THE DRAWOUT EXTENSION RAILS 15 FIGURE 4 1B LIFTING AND SETTING THE BREAKER IN THE HOUSING 15 FIGURE 4 1C BPI PAN ASSEMBLY 17 FIGURE 4 2 ENGAG...

Page 7: ...power facilities or claims against the purchaser or user by its customers resulting from the use of the information and descriptions contained herein 1 1 2 SAFETY PRECAUTIONS All safety codes safety...

Page 8: ...AND OR MINIMOD IS CONTINGENT UPON PROPER APPLICATION CORRECT INSTALLATION AND ADEQUATE MAINTENANCE THIS INSTRUCTION BOOK MUST BE CAREFULLY READ AND FOLLOWED IN ORDER TO OBTAIN OPTIMUM PERFORMANCE FOR...

Page 9: ...pping Delay Y Current Values Withstand Test Voltage Continuous Current at 60 Hz Short Circuit Current at Rated Max kV I Closing and Latching Capability 2 7 K Times Rated Short Circuit Current Closing...

Page 10: ...Page iv IB131021EN Effective Mar 2018 OUTLINES AND DIMENSIONS 1 4 Figure 1 1 Type VCP WL Circuit Breaker Outlines and Dimensions Front View...

Page 11: ...ective Mar 2018 Side View SECTION 2 SAFE PRACTICES 2 1 RECOMMENDATIONS Type VCP WL Vacuum Circuit Breaker Elements are equipped with high speed high energy operating mechanisms and are designed with s...

Page 12: ...on the extension rails while performing such activities as charging closing and tripping Carelessness could cause the circuit breaker to fall from the rails resulting in personal injury to those in th...

Page 13: ...yoke in conjunction with an overhead lifter or portable floor lifter can be used to move a breaker element When a breaker element is to be lifted position the lifting yoke over the breaker element and...

Page 14: ...ng Transport Dolly Used to insert or withdraw breaker from lower compartment without portable lifter or move breaker from one location to another Style 6510C71G11 for VCP WL Electrical Levering In Dev...

Page 15: ...Figure 3 1 Typical VCP WL Tools and Accessories Note Products shown for representation only New products may include design improvements and alternate nameplate configurations...

Page 16: ...it Breaker Newer model Breakers may not have the escutcheon as shown 1 Front Panel 5 Mechanism Enclosure 2 Levering Latch 6 Lifting Yoke Opening 3 Wheel 7 Primary Disconnect 4 Ground Contact Figure 3...

Page 17: ...IB131021EN Page xi Effective Mar 2018 1 Electro Magnetic Actuator 5 Closing Coil Capacitor Bank 2 Auxiliary Switch 6 Optional Under Voltage Relay 3 Power Supplies 4 Controller 1 2 4 3 5 6...

Page 18: ...Page xii IB131021EN Effective Mar 2018 Figure 3 4 VCP WL Mechanism Details 1 Yoke 2 Output Plates 3 Cam Blocks 4 Cross Members 1 2 3 4...

Page 19: ...ar 2018 Figure 3 5 Typical Rear View VCP WL Vacuum Circuit Breaker Element Vacuum Interrupter 1 Drive Rod Housing 2 Drive Rod Assembly 3 Bell Cranks 4 Figure 3 6 Typical VCP WL Vacuum Circuit Breaker...

Page 20: ...v IB131021EN Effective Mar 2018 Nameplate 5 Breaker Charged Discharged Indicator 1 Operation Counter 6 Manual Close Button 2 Open Closed Indicator 7 Manual Open Button 3 Emergency Open Handle 4 1 2 3...

Page 21: ...xceed the values specified Record the values obtained for future reference 4 5 NAMEPLATE Compare the circuit breaker nameplate information with switchgear drawings for compatibility 4 6 ELECTRICAL OPE...

Page 22: ...er compartment see Figure 4 1A and Figure 4 1B Figure 4 1A Insertion of the Drawout Extension Rails F i g u r e 4 1 B Lifting and Setting the Breaker in the Housing Checking pan operation A T o o p e...

Page 23: ...ER THE CIRCUIT BREAKER FROM TEST OR CONNECTED POSITIONS CORRECT OPERATION OF SOME OF THE INTERLOCKS IS DEPENDENT ON USE OF THE PROVIDED LEVERING CRANK PERSONAL INJURY OR EQUIPMENT DAMAGE COULD RESULT...

Page 24: ...CODE PLATES 2 LEVERING SYSTEM 12 PROVISION FOR PADLOCKING 3 AUTOMATIC SECONDARY 13 METAL FRAMEWORK 4 RACKING SCREW 14 BREAKER RAIL 5 MOVING BLOCK 15 MR2 INTEGRAL RACKING PROVISIONS 6 SLIDER 7 BREAKER...

Page 25: ...ewing position when the breaker is fully connected BPI breaker position indication Label Represents positive indication of breaker location at any position through use of a colored label mounted on th...

Page 26: ...and engage the secondary contacts following the procedure described in paragraph 4 8 1 As soon as the cap bank is charged the condition will be indicated by a Breaker Charged Discharged Indicator on...

Page 27: ...ure 4 3 Typical VCP WL Circuit Breaker Bottom View Ground Contact 5 Trip Floor Tripper 1 Secondary Disconnect 6 Code Plates 2 Close Floor Tripper 7 MOC Operator 3 Extension Rail Interlock 4 1 2 3 5 7...

Page 28: ...erences The following interlocks are provided to ensure safe and proper operation Code Plates Code plates are provided to prevent the insertion of a circuit breaker into a structure of a higher power...

Page 29: ...ers will automatically begin to open uncovering fixed primary contacts TOC switches will also operate once the CONNECTED position is reached if TOC switches are provided in the structure Remove the le...

Page 30: ...ce The flexible shunt is a non sliding current transfer system between the movable stem and the bottom conductor which eliminates the need for maintenance Figure 5 1 Multiple finger floating type prim...

Page 31: ...checked during standard inspection and maintenance intervals as discussed in Section 6 of this document to ensure it is within the specified limits on each phase The contact wipe can be increased if i...

Page 32: ...agraph 6 5 for information on Contact Erosion F i g u r e 5 3 M e a s u r ement of Contact Stroke Figure 5 4 Loosening the Drive Rod Housing Jam Nut Figure 5 5 Measurement of Contact Open Gap 5 3 ELEC...

Page 33: ...acitors which store energy to open and close the circuit breaker The controller has an internal capacitor which stores energy for a tripping operation The controller charges an external capacitor bank...

Page 34: ...rom initiation of close signal to contact make 65 milliseconds MAX Opening Time from initiation of trip signal to contact break 3 cycle 20 40 milliseconds 5 cycle 20 70 milliseconds Re closing Time fr...

Page 35: ...IB131021EN Page xxix Effective Mar 2018 5 4 CONTROL SCHEMES The basic control scheme for the VCP WL circuit breaker is shown in Figure 5 5 below...

Page 36: ...f a circuit breaker from its compartment refer to paragraph 4 8 1 in this manual The levering device consists of a drive screw a drive nut two side rails and a sliding cage In the TEST position the nu...

Page 37: ...into the TEST position It remains engaged in all other circuit breaker positions within the cell Figures 4 2 and 4 4 5 9 MOC AND TOC SWITCH OPERATIONS The MOC mechanism operated control switch operato...

Page 38: ...cteristics if there are any customer uncertainties in the records of the magnitude duration or other fault details increased inspection frequency should be considered Follow the steps presented in Par...

Page 39: ...1 4 20 72 5 16 18 144 12 lb ft 3 8 16 300 25 lb ft 1 2 13 540 45 lb ft CAUTION OVER TORQUING CAN CAUSE PERMANENT DAMAGE WHILE UNDER TORQUING WILL NOT PROVIDE THE PROPER CLAMPING FORCE AND MAY EVENTUAL...

Page 40: ...rmation or Excessive Wear Manual Operation No loose or missing Parts No dust or foreign matter Smooth operation and no excessive wear No excessive deformation or wear Smooth operation Visual and by fe...

Page 41: ...have sufficient volt ampere capacity It is recommended that the equipment be capable of delivering 25 milliamperes for one minute ONLY AC HIGH POTENTIAL TESTS ARE RECOMMENDED WE DO NOT RECOMMEND DC PO...

Page 42: ...lead of the test machine to one of the poles of the breaker Connect the remaining poles and breaker frame to ground Start the machine with output potential at zero and increase to the test voltage Ma...

Page 43: ...E EQUIPMENT WHILE IT IS ENERGIZED NEVER PUT YOUR HANDS NEAR THE MECHANISM WHEN THE CIRCUIT BREAKER IS IN THE CHARGED OR CLOSED POSITION DEATH OR SEVERE PERSONAL INJURY CAN RESULT FROM CONTACT WITH ENE...

Page 44: ...witch wiring problem Inspect for loose wires at red Push to Open push button Controller wiring problem Inspect for loose wires into terminals controller Circuit breaker makes no attempt to open with e...

Page 45: ...ATON Service Center Circuit breaker interlock is preventing close Ensure circuit breaker is fully racked in or out of enclosure Verify that the emergency open handle rod assembly is changing state of...

Page 46: ...ded destroyed in a similar manner as the switchgear that it is contained within The breaker raw materials in general are made from Copper Steel Aluminum and plastic 6 13 FAILURE REPORTING It is import...

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