EASTMAN Kodak X-Omat 3000 RA PROCESSOR Adjustments Download Page 5

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Service Overview

5B6331 – 01JUN99

Section 1: Service Overview

Special Tools

The following applies to the PORTABLE COMPUTER:

• An IBM compatible computer with MS-DOS version 3.0 or higher installed on the hard disk and with a

720 kilobyte, 3 1/2 in. disk drive.

• A serial communications port configured as COM 1: Refer to the user manual for the PORTABLE

COMPUTER.

Tool No.

Description

TL-2431

AIR METER

TL-2170

CLAMPS

TL-2170

Download DISKETTE

TL-4430

EXTRACTION TOOL

TL-3346

GROUNDING KIT

TL-4391

INTERFACE CABLE

TL-2324

Lithium BALL and ROLLER BEARING GREASE

TL1926

Magnetic Power Warning SIGN

PORTABLE COMPUTER

TL-3230

SEALANT

TL-2192

THERMAL GREASE

Summary of Contents for Kodak X-Omat 3000 RA PROCESSOR

Page 1: ...ING Eastman Kodak Company 1999 Adjust Replace Production HealthImaging Publication No 5B6331 01JUN99 Supersedes 5B6331 NOV97 ADJUSTMENTS AND REPLACEMENTS for the Kodak X Omat 3000 RA PROCESSOR Service...

Page 2: ...id due to backup overflow or other malfunctions of the drain associated with your Kodak X Omat 3000 RA Processor call a plumber or other contractor to correct any problem with the drain Kodak accepts...

Page 3: ...or FL2 55 Removing the SAFELIGHT RECEPTACLE J35 56 Removing the AC CIRCUIT BREAKER CB1 57 Removing the QUAD POWER SUPPLY A1 59 Removing the 5 V DC POWER SUPPLY for Serial No 100500 and above 60 Removi...

Page 4: ...4 01JUN99 5B6331...

Page 5: ...720 kilobyte 3 1 2 in disk drive A serial communications port configured as COM 1 Refer to the user manual for the PORTABLE COMPUTER Tool No Description TL 2431 AIR METER TL 2170 CLAMPS TL 2170 Downlo...

Page 6: ...t an ESD protected work station or use a portable grounding mat For help in setting up an ESD protected work station contact your Kodak representative When moving static sensitive components from one...

Page 7: ...the PROCESSOR a Move the wall CIRCUIT BREAKER to the OFF position b Lock the wall CIRCUIT BREAKER and attach a MAGNETIC POWER WARNING SIGN TL 1926 to warn others not to energize the PROCESSOR while y...

Page 8: ...ize the PROCESSOR Note The REPLENISHMENT PUMPS will be de energized and the flow of developer and fixer from the REPLENISHMENT TANKS will stop when the PROCESSOR is de energized 2 Open FIXER DRAIN VAL...

Page 9: ...nergize the PROCESSOR 3 On the DISPLAY PANEL on top of the PROCESSOR press a GO TO SETUP Key b 4 digit access code c MORE Key d OPTIONS Key e REPLEN MODE Key f TANK FILL Key Note See the OPERATOR MANU...

Page 10: ...ifying the RACKS and CROSSOVERS H150_0133HA EXIT RACK RESERVOIR WATER RACK DRYER FIXER CROSSOVER RACK WASH WASH FIXER RACK DEVELOPER FIXER CROSSOVER DETECTOR DEVELOPER CROSSOVER RACK WET SECTION COVER...

Page 11: ...PER RACK remove the DEVELOPER RACK first When you remove the FIXER RACK place the SPLASH GUARD between the DEVELOPER and FIXER TANKS Lift the FIXER RACK slowly and drain it before moving it to the wor...

Page 12: ...emove the SPLASH GUARD 10 Slowly install the DEVELOPER RACK Important Check that the LOCKING TABS on the EXIT RACK engage the LOCKING TABS on the DRYER RACK 11 Install WASH RACK DETECTOR CROSSOVER FIX...

Page 13: ...Service Overview 5B6331 01JUN99 13 Identifying and Removing the COVERS and PANELS H150_0135DA PANEL DRYER END PANEL SIDE NON DRIVE CLIP COVER TOP SIDE PANEL SCREW CAPTIVE DRIVE H150_0135DCA...

Page 14: ...KS before moving the PROCESSOR Draining the TANKS will prevent the processing solutions from splashing and therefore prevent contamination 2 Open the DEVELOPER DRAIN VALVE and FIXER DRAIN VALVE to avo...

Page 15: ...ant If it is necessary to move the PROCESSOR to access the FEED END PANEL drain the TANKS before moving the PROCESSOR Draining the TANKS will prevent the processing solutions from splashing and theref...

Page 16: ...ND PANEL be sure to connect the AIR EXHAUST HOSE in the PROCESSOR to the AIR EXHAUST on the FEED END PANEL Removing the Remaining PANELS 1 Open the TOP COVER 2 Loosen the 2 CAPTIVE SCREWS on the PANEL...

Page 17: ...m onto the FILM GUIDE 5 Loosen the 3 WING NUTS 6 Align the film with the left edge of the FILM GUIDE 7 Use the edges of the film to align the FILM GUIDE with the DETECTOR CROSSOVER Note The leading ed...

Page 18: ...f the CROSSOVER touch the flat surface evenly If not apply pressure to the assembly 4 Check that the longer edges of the GUIDE SHOES are pointed in the direction of film travel Note The GUIDE SHOES ar...

Page 19: ...RACKS and CROSSOVERS 5B6331 01JUN99 19...

Page 20: ...e PROCESSOR WET SECTION COVER EVAPORATION COVERS CROSSOVERS as necessary 4 Remove the DEVELOPER RACK from the PROCESSOR 5 Remove the SPRING from each end of the TURNAROUND section of the DEVELOPER RAC...

Page 21: ...IDE SHOES smooth and ribbed styles 14 Insert a THICKNESS GAUGE between the GUIDE SHOE and the MASTER ROLLER as close to the end of the GUIDE SHOE as possible 15 Rotate the ADJUSTING SCREW for the GUID...

Page 22: ...d in the drive end of the MASTER ROLLER in Step 7 23 Push the non drive end of the MASTER ROLLER SHAFT until the SHAFT extends as far as possible past the drive end SIDEPLATE 24 Hold the non drive end...

Page 23: ...must be uniform 5 Check that the adjustment has not changed The clearance must be 2 70 to 0 10 mm 0 105 to 0 005 in 6 Check for correct operation of the DRYER RACK by running 35 x 43 cm 14 x 17 in fil...

Page 24: ...CREWS on the drive end of the RACK clockwise until both SCREWS just touch the TURNAROUND SIDEPLATE on the drive end of the RACK 11 Loosen the 2 HOLDING SCREWS on the drive end of the RACK approximatel...

Page 25: ...DE PANEL DRYER END PANEL WET SECTION COVER 2 EVAPORATION COVERS CROSSOVERS RACKS 4 Remove the DRIVE CHAIN COVER by removing the 3 SCREWS 5 Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET 6 Lift...

Page 26: ...y SHIM SHIELD Note Observe the quantity of SHIMS removed When assembling the DRIVE SHAFT install the same quantity of SHIMS 11 Remove the DRIVE SHAFT by slowly pulling it toward the DRYER end of the P...

Page 27: ...ee the graphic below for the correct orientation on the DRIVE SHAFT 13 Install new WORM GEARS and a new DRIVE SHAFT Install the same quantity of SHIMS that you removed 14 Adjust the tension on the DRI...

Page 28: ...e MOTOR BRACKET 5 Lift the DRIVE MOTOR and remove the DRIVE CHAIN 6 Install a new DRIVE CHAIN 7 Adjust the tension on the DRIVE CHAIN a Press down on the DRIVE MOTOR to tighten the DRIVE CHAIN Allow 5...

Page 29: ...ving the 3 SCREWS 4 Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET 5 Lift the DRIVE MOTOR and remove the DRIVE CHAIN 6 Remove the SPROCKET from the DRIVE MOTOR by loosening the SETSCREW H150_01...

Page 30: ...CONTROLLER BOARD 4 MOUNTING NUTS from the DRIVE MOTOR DRIVE MOTOR and the GEAR BOX 9 Install a new DRIVE MOTOR and a new GEAR BOX Note When you install the MOTOR SPROCKET align the MOTOR SPROCKET with...

Page 31: ...CREWS that secure it E RING and the DRIVE SHAFT WASHER S from the DRIVE SHAFT BEARING RETAINER by removing the 2 SCREWS securing it BEARING from the feed end of the DRIVE SHAFT 4 Install a new BEARING...

Page 32: ...e BEARING from the DRIVE SHAFT on the DRYER Warning Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove DRIVE SIDE PANEL DRYER END PANEL DRIVE CHAIN COVER by removing the 3 SCR...

Page 33: ...CKET PIN SPROCKET with the DRIVE CHAIN 2 THRUST WASHERS THRUST BEARING BEARING RETAINER BEARING 7 Install a new BEARING and assemble the PROCESSOR H150_0143CA 2 LOCK WASHERS 2 WASHERS 2 SCREWS H150_01...

Page 34: ...Disconnect the CONNECTOR P J18 7 Disconnect the 2 wires from the CAPACITOR 8 Remove the 3 NUTS and separate the BLOWER from the BLOWER BRACKET 9 Transfer the BLOWER SLEEVE from the existing BLOWER to...

Page 35: ...t the DRYER OVER TEMPERATURE THERMOSTAT manually press the RESET BUTTON 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull off the COVER 5 Remove the 2 SCREWS and the DRYER OVER TEMPERATURE THER...

Page 36: ...2 Lift the TOP COVER 3 Remove DRYER END PANEL WET SECTION COVER EXIT RACK DRYER RACK 4 Remove the 2 SCREWS from the DRYER THERMISTOR 5 Disconnect the CONNECTOR P J28 6 Remove the DRYER THERMISTOR from...

Page 37: ...the NON DRIVE SIDE PANEL and the DRYER END PANEL 4 Disconnect CONNECTOR P J21 5 Remove the 4 SCREWS and the PLENUM COVER 6 Remove the HEAT SHIELD from the PLENUM COVER 7 Remove the THERMAL CUTOFF by r...

Page 38: ...HERMAL CUTOFF a Check for any parts that are not operating correctly and may cause the THEMAL CUTOFF to open b Check that you installed the THERMAL CUTOFF in the correct position 11 Place dark end of...

Page 39: ...e the RECIRCULATION PUMP for better access to the HOSES 7 Install 4 CLAMPS TL 2170 on the 2 developer HOSES and on the 2 fixer HOSES to the RECIRCULATION PUMP 8 Loosen the 4 HOSE CLAMPS and remove the...

Page 40: ...ove the IMPELLER HOUSING from the RECIRCULATION PUMP Caution To prevent chemical contamination do not interchange the developer and fixer IMPELLERS or the developer and fixer IMPELLER HOUSINGS 4 Remov...

Page 41: ...TOP COVER 3 Remove the DRIVE SIDE PANEL and the DRYER END PANEL 4 Drain the DEVELOPER TANK to below the RECIRCULATION OUTPUT opening 5 Disconnect the CONNECTOR P J20 6 Remove the DEVELOPER HEATER H150...

Page 42: ...A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packed with the SEALANT 7 Check that the internal HEATER LOCATOR is in the correct position inside the DEVE...

Page 43: ...you remove the MANDREL ASSEMBLY place a DRIP TRAY under it to prevent contamination of the fixer 5 Remove the MANDREL ASSEMBLY by pulling it straight up 6 Remove WING NUT DEVELOPER FILTER 7 Install a...

Page 44: ...TOR RT1 from the DEVELOPER THERMOWELL Caution Apply only SEALANT TL 3230 on the DEVELOPER THERMISTOR when you install the DEVELOPER THERMISTOR in the DEVELOPER THERMOWELL A different SEALANT might cau...

Page 45: ...ng the SCREW at the COOLING SOLENOID 9 Remove the COOLING SOLENOID 10 Remove and keep the 2 FITTINGS Caution Install the COOLING SOLENOID so that the A is at the top and the C is at the bottom Apply o...

Page 46: ...VER EXIT RACK DRYER RACK 4 Install 2 CLAMPS TL 2170 on the HEAT EXCHANGER FORMED TUBING 5 Remove the 2 HOSE CLAMPS on the HEAT EXCHANGER FORMED TUBING 6 Remove FORMED TUBING from the ends of the BARBE...

Page 47: ...e BARBED FITTINGS 7 When you install the new HEAT EXCHANGER align the ends of the HEAT EXCHANGER flush with the ends of the BARBED FITTINGS 8 Assemble the PROCESSOR H127_0214BA H127_0214BCA BARBED FIT...

Page 48: ...Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRIVE SIDE PANEL 4 Remove from the RECIRCULATION PUMP SPLASH COVER 2 SCREWS 5 For access to the FIXER THERMOWELL move t...

Page 49: ...ELL Note A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packed with the SEALANT The HEATER LOCATOR must be in the correct position Do not overtighten the...

Page 50: ...e CONNECTOR P J27 6 Remove the FIXER THERMISTOR from the FIXER THERMOWELL 7 Apply only SEALANT TL 3230 on the threads when you install the FIXER THERMISTOR Note A different SEALANT might cause damage...

Page 51: ...e BULKHEAD PANEL for the FIXER and DEVELOPER OVERFLOW HOSES Remove the HOSES from the side of the BULKHEAD PANEL facing inside the PROCESSOR 7 Remove the 2 SCREWS from the WASH WATER SOLENOID 8 Loosen...

Page 52: ...on either side of the REPLENISHMENT STRAINER 3 Loosen the 2 HOSE CLAMPS and remove the REPLENISHMENT STRAINER 4 Remove the CAP 5 Remove the SCREEN 6 Clean the SCREEN or if necessary install a new SCR...

Page 53: ...e 2 CLAMPS TL 2170 on the 2 HOSES at the REPLENISHMENT PUMP 6 Loosen the HOSE CLAMPS and remove the 2 HOSES from the REPLENISHMENT PUMP 7 Disconnect the CONNECTOR P J15 for the DEVELOPER or P J16 for...

Page 54: ...rrectly Warning Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the NON DRIVE SIDE PANEL 4 Install 2 CLAMPS TL 2170 on the 2 HOSES at the REPLENISHMENT PUMP 5 Loosen the HO...

Page 55: ...MER ACCESS PANEL by removing the 2 SCREWS 3 Remove the SPLASH COVER 4 Disconnect the CONNECTOR P J17 5 Remove the AUTOTRANSFORMER by removing the 2 SCREWS securing it 6 Install the new AUTOTRANSFORMER...

Page 56: ...move the TRANSFORMER ACCESS PANEL 3 Record the position of the wires for future installation 4 Remove the wires at the EMI LINE FILTER 5 Remove the EMI LINE FILTER by removing the 2 SCREWS securing it...

Page 57: ...CREWS and the SAFELIGHT PANEL 3 Disconnect the 3 wires at the SAFELIGHT RECEPTACLE 4 Press the TABS together to remove the SAFELIGHT RECEPTACLE from the SAFELIGHT PANEL 5 Install the new SAFELIGHT REC...

Page 58: ...s Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRIVE SIDE PANEL 4 Remove the 2 SCREWS and the CIRCUIT BREAKER COVER 5 Remove the 4 SCREWS that hold the CIRCUIT BREAKER CB1 to...

Page 59: ...EAKER 6 Loosen the 4 SCREWS to disconnect the wires from the CIRCUIT BREAKER CB1 7 When you connect the wires on the new CIRCUIT BREAKER CB1 insert the wire TERMINAL between the STAR WASHER and the FL...

Page 60: ...IDE PANEL so that you can fully open the ELECTRICAL BOX COVER 5 Pull out the ELECTRICAL BOX and open the COVER 6 Remove the POWER SUPPLY COVER by loosening the 2 SCREWS that hold it in position 7 Disc...

Page 61: ...0500 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull out the ELECTRICAL BOX and open the COVER 5 Remove the 2 SCREWS that hold the POWER SUPPLY to the side walls of the ELECTRICAL BOX 6 Disco...

Page 62: ...ELECTRICAL BOX and open the COVER 5 Loosen the 5 SCREWS that hold the wire CONNECTORS on the TERMINAL BLOCK 6 Cut the WIRE TIE 7 Remove the 2 SCREWS that hold the POWER SUPPLY to the side walls of the...

Page 63: ...otection reduces the voltage through the POWER SUPPLY to 0 volts If you need to reset the POWER SUPPLY do the steps below 4 Energize the PROCESSOR 5 Connect a METER to the plus and minus TERMINALS on...

Page 64: ...that hold the wires to the SOLID STATE RELAY 8 To remove the malfunctioning SOLID STATE RELAY remove the 2 MOUNTING SCREWS 9 Lift the SOLID STATE RELAY from the ELECTRICAL BOX 10 Apply THERMAL GREASE...

Page 65: ...ff the LEVEL SENSOR HOUSING 6 Remove the SCREW that holds the LEVEL SENSOR PROBE to the LEVEL SENSOR HOUSING 7 When you install new LEVEL SENSOR PROBES or a new LEVEL SENSOR HOUSING check that the PRO...

Page 66: ...want to remove the NON DRIVE SIDE PANEL so that you may fully open the ELECTRICAL BOX COVER 5 Pull out the ELECTRICAL BOX and open the COVER 6 Remove the 3 SCREWS that hold the 600 BOARD to the ELECTR...

Page 67: ...rous Voltage Possible damage from electrostatic discharge 1 De energize the PROCESSOR 2 Remove 2 SCREWS from the CONTROL INTERFACE PANEL CONTROL INTERFACE PANEL from the PROCESSOR H150_0118AA H150_011...

Page 68: ...ONNECTORS from the 2000 BOARD P J2002 P J2003 P J2004 2 MOUNTING SCREWS from the 2000 BOARD 2 CONNECTOR SCREWS from the PIC CONNECTOR 2000 BOARD from the CONTROL INTERFACE PANEL CONNECTOR P J2005 3 In...

Page 69: ...0 BOARD 5 Disconnect from the 3000 BOARD P J3001 P J3002 P J3003 6 Remove the 3000 BOARD 7 Remove the LCD DISPLAY from the the 3000 BOARD a Remove the 4 SCREWS b Disconnect CONNECTORS P J3004 and P J3...

Page 70: ...o automatically dim the DISPLAY PANEL when the operator turns off the room lighting Display Full Brightness to display the DISPLAY PANEL at full brightness regardless of the room lighting 1 De energiz...

Page 71: ...hat secure the 3000 BOARD 5 Move the 3000 BOARD to access POTENTIOMETER 3057 6 Move SWITCH 3001 to Display Auto Dimming and rotate POTENTIOMETER R3057 clockwise to keep the DISPLAY PANEL illuminated i...

Page 72: ...n RELAYS K5001 through K5006 Warning Dangerous Voltage Possible damge from electrostatic discharge 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull out the ELECTRIC...

Page 73: ...osition is changed while the PROCESSOR is energized 9 Install the new 5000 BOARD in the PROCESSOR 10 Connect the 9 CONNECTORS removed in Step 5 11 Assemble the PROCESSOR and check for correct operatio...

Page 74: ...Bypass procedure allows you to reset the access code to the default of 4 2 1 3 if the operator forgets the new access code he or she has entered Service Bypass Warning Dangerous Voltage 1 Energize th...

Page 75: ...ORTABLE COMPUTER 1 Connect the INTERFACE CABLE to either part listed below the PROCESSOR INTERFACE CONNECTOR PIC on the feed end of the PROCESSOR the INTERFACE CONNECTOR on the ELECTRICAL BOX 2 Connec...

Page 76: ...ADJUSTMENTS AND REPLACEMENTS 76 01JUN99 5B6331...

Page 77: ...unless you download the operating software The ALARM located on the 6000 BOARD can be replaced separately See the PARTS LIST Publication Number 5B6336 2 Lift the TOP COVER 3 Remove WET SECTION COVER D...

Page 78: ...BOARD and assemble the PROCESSOR 13 Do the procedure Downloading the Operating Software 14 Check for correct operation of the DETECTOR SWITCHES 15 If necessary adjust the volume of the FILM SIGNAL AL...

Page 79: ...following status indicators may appear on the DISPLAY PANEL of the PROCESSOR indicates that film is detected indicates that film is not detected indicates that the LED SENSOR is not operating correctl...

Page 80: ...that secure it 2 SCREWS that hold the BRACKET to the PROCESSOR 3 CONNECTORS P J7001 P J7002 MOTOR CONNECTOR BRACKET with the 2 BOARDS attached either of the CIRCUIT BOARDS 4 Remove CONNECTOR P J7003...

Page 81: ...CTOR P JA1C1 2 SCREWS that hold the BOARD to the BRACKET MOTOR CONTROLLER BOARD 6 When you install the new BOARDS and the BRACKET route the wires from CONNECTORS 7001 and 7002 through the notch in the...

Page 82: ...hold the BOARD in position 9 Remove the BOARD 10 Install a new BOARD and assemble the PROCESSOR Adjusting the ACTUATORS and FILM DETECTOR SWITCHES Adjusting the ACTUATORS 1 Lift the TOP COVER 2 Remove...

Page 83: ...ee the graphic to determine the IN and OUT positions 6 If the ACTUATOR is in the OUT position a Loosen the SCREW that holds the ACTUATOR b Move the ACTUATOR to the IN position c Tighten the SCREW that...

Page 84: ...SOR 2 Loosen the 2 SCREWS that hold the DETECTOR SWITCH to the SWITCH PLATE 3 Move the DETECTOR SWITCH until the DETECTOR SWITCH is 5 mm 3 16 in from the edge of the ACTUATOR 4 Check that the DETECTOR...

Page 85: ...sen the 2 SCREWS that hold the SWITCH PLATE to the FILM ACCUMULATOR HOUSING on the drive side of the PROCESSOR 7 Move the SWITCH PLATE ASSEMBLY to the UP position 8 Slowly move the SWITCH PLATE down u...

Page 86: ...lm is removed from between the DETECTOR SWITCHES 4 Check that the internal diagnostics displays the message No Film Detected for the drive side 5 With the DETECTOR CROSSOVER ROLLERS separated insert t...

Page 87: ...r 6 23 through 6 30 Back Cover ar3434_1_039 book 1 through 7 Added procedure for Maximizing the Accuracy of the Film Logging Feature Graphic Unification Printing NOV97 5B6331 N A Front Cover Sections...

Page 88: ...Printed in U S A ar3434_1 fm EASTMAN KODAK COMPANY Rochester NY 14650 HEALTH IMAGING Kodak and X Omat are trademarks...

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