Earth Stove BV4000C Installating And Operation Manual Download Page 2

IMPORTANT WARNINGS

CAUTION:

 

Read this manual thoroughly before starting installation.  For your safety, follow the installation, op-

eration and maintenance instructions exactly without deviation. Failure to follow these instructions may result
in a possible fire hazard and will void the warranty. If this appliance is not properly installed, a house fire may
result. Contact local building or fire officials about restrictions and installation inspection in your area.

PAGE 2

1. 

If utilizing an older chimney, it must be inspected
for adequate serviceability. Refer to the heading

Chimney Inspection

 on page 6.

2.  Install only in masonry fireplaces, built to UBC

chapter 37 standards or listed factory built fire-
places.

3. 

The minimum clearances must be maintained for
all combustible surfaces and materials including;
furniture, carpet, drapes, clothing, wood, papers,
etc. 

Do not store firewood within this clearance

space.

4.  This appliance requires a non-combustible heat

resistant approved fireplace hearth or hearth ex-
tension. This protected area must extend a mini-
mum of 16" to the front of the fuel door opening
and 8" beyond both sides of the fuel door opening
(see 

floor protection 

on page 5

 

for additional infor-

mation).

5. 

Minimum ceiling height must be 7 feet (measured
from base of appliance to ceiling).

6. 

DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE CONNECTED TO ANOTHER APPLIANCE.

7. 

Do not connect this appliance to air ducts or any air
distribution system.

8. 

Do not install appliance in a sleeping room.

9. 

PREVENT CREOSOTE FIRE: Inspect and clean
chimney frequently. Under certain conditions of
use, creosote buildup may occur rapidly. Inspect
chimney connector and chimney twice monthly and
clean if necessary. Using green or inadequately
seasoned wood can greatly increase creosote
buildup. Use dry wood to minimize creosote
buildup.

10.  USE SOLID WOOD FUEL ONLY: This appliance

is approved for burning dry seasoned natural wood
only.

11.  Never use gasoline, gasoline-type lantern fuel,

kerosene, charcoal lighter fluid, or similar liquids to
start or "freshen up" a fire in this heater. Keep all
such liquids well away from the heater while it is in
use.

12.  DO NOT OVERFIRE: If heater or chimney con-

nector glows, you are overfiring. Overfiring this ap-
pliance could cause a house fire. Overfiring is a
condition where the appliance is operated at tem-
peratures above its design capabilities. Overfiring
can be caused by improper installation, improper

operation, lack of maintenance or improper fuel
usage. Damage caused from overfiring is NOT
covered under the manufacturers limited warranty.

13.  NEVER LEAVE AN UNATTENDED FIREPLACE

INSERT BURNING ON HIGH.  Operation of the
fireplace insert with the primary air control at its
highest burn rate setting for extended periods can
cause dangerous overfiring conditions. The pri-
mary air control should only be positioned at the
highest setting during start-up procedures and for
short durations. When leaving the fireplace insert
unattended ensure that the primary air control is
set to the low or medium low range.

14.  Use a metal container with a tight fitting lid to dis-

pose of ashes.

15.  Burning any kind of fuel uses oxygen from the

dwelling. Be sure that you allow an adequate
source of fresh air into the room where the fire-
place insert is operating (see 

Ventilation 

on page

6).

16.  CAUTION: HOT WHILE IN OPERATION. An ap-

pliance hot enough to warm your home can se-
verely burn anyone touching it. Keep children,
clothing and furniture away. Contact may cause
skin burns. Do not let children touch the appliance.
Train them to stay a safe distance from the unit.

17.  Once the fire is established, never burn the appli-

ance with the bypass open, except when refueling
the appliance.

18.  CATALYTIC COMBUSTOR: Do not operate this

appliance without the catalytic combustor assembly
(this consists of ceramics, gasket and a housing)
properly installed. Burning of metal foils, coal, plas-
tic garbage, diesel oil and sulfur will make the
catalyst in the combustor inactive. The combustor
is fragile; handle carefully. The performance of the
catalytic device or its durability has not been evalu-
ated as part of the certification.

19.  Build fires directly upon the brick hearth inside the

fireplace insert. Do not use grates, irons or any
other method to elevate the fire.

20.  SAVE THESE INSTRUCTIONS.
21.  See the listing label located on the back of fire-

place (or see 

Safety/Listing Label

 on page 26).

Summary of Contents for BV4000C

Page 1: ...FIREPLACE INSERT MODEL BV4000C P N 775006M Rev J 04 01 THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN READ MANUAL THOROUGHLY BEFORE INSTALLATION RETAIN THESE INSTRUCTIONS FOR FUTURE REFERE...

Page 2: ...ay from the heater while it is in use 12 DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where th...

Page 3: ...r temperature probe and sleeve One Damper Hook USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions p...

Page 4: ...EC ANSI NFPA 70 1987 In Canada CSA C22 1 WARNING Electrical Grounding Instruc tions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be...

Page 5: ...r protection equivalents To determine the thickness required for any material when either the k or r values are known TM Thickness of material in inches KM K value of desired material TL Minimum liste...

Page 6: ...himney may require a liner to improve performance CLEARANCES WARNING It is very important that you observe the minimum clearances There are listed clearances for your fireplace insert which were deter...

Page 7: ...Do not remove brick or mortar form the masonry fireplace to accommodate this appliance Venting Requirements for masonry fireplace The fireplace damper must be secured in the open position As a minimu...

Page 8: ...sleeve It may be necessary to bend the flange on the plug so it won t interfere with the probe temperature indicator The Catalytic Temperature Probe is provided so you can monitor the temperature of y...

Page 9: ...e or positive flue connection a minimum of a 6 starter pipe extending past the header is required See note 9 Factory Built Fireplace Slide insert into the fireplace far enough to attach connector to f...

Page 10: ...the face shield and stove Push the unit back until face shield insulation is com pressed against the fireplace front forming a tight seal Test for air leaks by holding a candle around edge of face sh...

Page 11: ...Or Install 6 flex pipe to achieve the same result Use an offset adapter see page 25 to handle offsets This part is available through your dealer A preferable installation is the positive flue connect...

Page 12: ...t will affect the control setting The same control settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expec...

Page 13: ...stove burning with the door ajar or open Leav ing the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles...

Page 14: ...600 F During the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will e...

Page 15: ...ded periods without running the blowers can cause excessive temperatures resulting in overfir ing damage to the appliance Excessive heat will cause the propellers on the blowers to melt If this occurs...

Page 16: ...TIC TEMPERATURE PROBE The catalytic temperature probe monitors the tempera ture of your catalytic combustor Once you have estab lished a fire and the catalytic temperature probe indi cates the tempera...

Page 17: ...be stacked in an area open enough to ensure good air circulation on both sides leaving adequate space between woodpiles to walk comfortable Do not stack wood against a wall or building It helps to el...

Page 18: ...re installations using this type of flue are more susceptible to creosote de posits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute...

Page 19: ...distilled water for 30 minutes Then rinse by soaking in hot distilled water After 15 minutes remove the com bustor from the rinse water and gently shake out excess water It is unlikely that you will n...

Page 20: ...based on average climates and home design 5 There s an obstruction in the chimney 6 The chimney or chimney cap is restricted by creosote preventing enough draw to sustain a HIGH heat rate 7 Combustor...

Page 21: ...imited warranty The following are a few conditions that should be evaluated and corrected if necessary if an overfiring condition is suspected Overfiring Caused From Improper Installation The venting...

Page 22: ...ity 70 lbs approx Firebox size cubic feet 2 4 c f Maximum Burn Rate 56 800 BTU EPA BTU Range 6 500 to 40 900 BTU EPA Efficiency 72 Emissions Rate grams hour 1 9 gph Approx weight with brick 390 lbs Ai...

Page 23: ...Torque plate nut ELECTRICAL PARTS Part Catalog Description Notes 4020 Blower assembly includes 2 blowers propellers mounting bracket termi nal block 11573 Blower axial 13 1 4 J239 5116 42amps Includes...

Page 24: ...MPONENT DIAGRAMS Model BV4000C PAGE 24 DAMPER ASSEMBLY CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE PART CATALOG 11493 DOOR ASSEMBLY PART CATALOG G3000 HANDLE ASSEMBLY PART CATALOG 103...

Page 25: ...ORD CHANGEOVER KIT The blower system can be easily transferred to the other side of the stove along with the power cord by installing this cord changeover kit This kit consists of a reversed right and...

Page 26: ...SAFETY LISTING LABEL EPA LABEL PAGE 26...

Page 27: ...SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description PAGE 27...

Page 28: ...1110 West Taft Avenue Orange CA 92865...

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