Earth Stove BV4000C Installating And Operation Manual Download Page 17

MAINTENANCE

PAGE 17

BURN RECOMMENDED FUEL

This appliance is approved for use with natural dry wood
only. Burning materials other than natural wood will shorten
the life of the catalytic combustor. Do not burn particleboard
or pressed logs using bonding agents as they can produce
conditions which will deteriorate metal or damage the cata-
lyst. Green or uncured wood does not work well as fuel, and
can cause increased creosote buildups and plugging of the
catalytic combustor. The value of green wood as a source of
heat is limited. Do not overload or use kindling wood or mill
ends for primary fuel as this may cause overfiring. Overfiring
is a condition where excessive temperatures are reached,
beyond the design capabilities of the fireplace insert. The
damage that occurs from overfiring is not covered under the
fireplace insert warranty.

WHY SEASON WOOD?

The key to the success of a good fire that produces heat
from a wood burning insert is the wood. It needs to be well-
seasoned natural wood.

What does “Well-Seasoned” mean?

When a tree is cut down, the wood is green, full of sap and
moisture. This moisture content can exceed 80%, which
must be reduced to less than 20%. Wood properly seasoned
is then capable of generating the heat the fireplace insert
was designed to provide.

Green wood does not burn easily. Attempting to burn green
wood often results in a lot of smoke and very little fire. Time
is the most important factor in seasoning wood.  Ideally the
moisture content should be reduced to 11-20%, although
very few of us will be able to check that figure.  There are
several steps that should be taken to ensure that that you
come close to these figures.

SEASONING GUIDE

Softwoods – 6 months to 18 months
Hardwoods – 12 months to 24 months

Logs that are 5” diameter across or larger should be split in
half, three pieces if over 8 inches, and four pieces when over
a foot across.  If the tree was fell 2 to 4 years ago, it still
needs to be cut, split, and seasoned for 6 to 24 months de-
pending on the wood.

WOOD STORAGE

Wood to be seasoned should be stacked in an area open
enough to ensure good air circulation on both sides – leaving
adequate space between woodpiles to walk comfortable.  Do
not stack wood against a wall or building.  It helps to elevate
the woodpiles off the ground (two 2 x 4’s running lengthwise
beneath the woodpile works well). This allows air to flow un-
der the bottom logs.

Wood that is kept outdoors, either covered with a tarp, or not
covered at all, will not burn well until it has been in an en-
close space for one to two months.

SMALL AREA PAINT TOUCH-UP

The stove body is painted with a quality high-temperature
stove paint. Use only model TSPK-B Stove Paint, Catalog
# 70K99. Do not touch-up your stove with any other paint.

Using one small piece of 320 grit sand paper and lightly
sand the blemish so that the edges are “feathered” or
smooth to the touch between the painted and bare sur-
faces. Do not let the sand paper gum up with paint, as
this will cause scratches on the metal surface. If there are
any scratches, use 600 grit sandpaper instead. Mask off
surfaces you do not want painted. Paint lightly over the
bare surface first as this will act as an undercoat. Then
paint over a larger area in smooth even strokes to blend.

See Break-In Period on page 14 for information on
curing the paint.

FIREBRICK

The firebrick should be inspected periodically and re-
placed if damaged (crumbling or excessively cracked).

ASH REMOVAL AND DISPOSAL

CAUTION:  Make sure that the fire is out and the
stove is cold before removing ashes! Never burn
your stove with the ash dump cover off!

Ashes can hold live embers for several days, and must
be disposed of with care.

Scrape ashes from the firebox through the ash dump
opening into the ash drawer. After emptying, clean and
replace the ash drawer.

NEVER place ashes in a cardboard box or any other
combustible receptacle.

Proper Disposal of Ashes:

Ashes should be placed in a metal container with a tight
fitting lid. The closed container of ashes should be placed
on a noncombustible floor or on the ground, well away
from all combustible materials, pending final disposal. If
the ashes are disposed of by burial in soil or other wise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled.

Summary of Contents for BV4000C

Page 1: ...FIREPLACE INSERT MODEL BV4000C P N 775006M Rev J 04 01 THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN READ MANUAL THOROUGHLY BEFORE INSTALLATION RETAIN THESE INSTRUCTIONS FOR FUTURE REFERE...

Page 2: ...ay from the heater while it is in use 12 DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where th...

Page 3: ...r temperature probe and sleeve One Damper Hook USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions p...

Page 4: ...EC ANSI NFPA 70 1987 In Canada CSA C22 1 WARNING Electrical Grounding Instruc tions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be...

Page 5: ...r protection equivalents To determine the thickness required for any material when either the k or r values are known TM Thickness of material in inches KM K value of desired material TL Minimum liste...

Page 6: ...himney may require a liner to improve performance CLEARANCES WARNING It is very important that you observe the minimum clearances There are listed clearances for your fireplace insert which were deter...

Page 7: ...Do not remove brick or mortar form the masonry fireplace to accommodate this appliance Venting Requirements for masonry fireplace The fireplace damper must be secured in the open position As a minimu...

Page 8: ...sleeve It may be necessary to bend the flange on the plug so it won t interfere with the probe temperature indicator The Catalytic Temperature Probe is provided so you can monitor the temperature of y...

Page 9: ...e or positive flue connection a minimum of a 6 starter pipe extending past the header is required See note 9 Factory Built Fireplace Slide insert into the fireplace far enough to attach connector to f...

Page 10: ...the face shield and stove Push the unit back until face shield insulation is com pressed against the fireplace front forming a tight seal Test for air leaks by holding a candle around edge of face sh...

Page 11: ...Or Install 6 flex pipe to achieve the same result Use an offset adapter see page 25 to handle offsets This part is available through your dealer A preferable installation is the positive flue connect...

Page 12: ...t will affect the control setting The same control settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expec...

Page 13: ...stove burning with the door ajar or open Leav ing the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles...

Page 14: ...600 F During the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will e...

Page 15: ...ded periods without running the blowers can cause excessive temperatures resulting in overfir ing damage to the appliance Excessive heat will cause the propellers on the blowers to melt If this occurs...

Page 16: ...TIC TEMPERATURE PROBE The catalytic temperature probe monitors the tempera ture of your catalytic combustor Once you have estab lished a fire and the catalytic temperature probe indi cates the tempera...

Page 17: ...be stacked in an area open enough to ensure good air circulation on both sides leaving adequate space between woodpiles to walk comfortable Do not stack wood against a wall or building It helps to el...

Page 18: ...re installations using this type of flue are more susceptible to creosote de posits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute...

Page 19: ...distilled water for 30 minutes Then rinse by soaking in hot distilled water After 15 minutes remove the com bustor from the rinse water and gently shake out excess water It is unlikely that you will n...

Page 20: ...based on average climates and home design 5 There s an obstruction in the chimney 6 The chimney or chimney cap is restricted by creosote preventing enough draw to sustain a HIGH heat rate 7 Combustor...

Page 21: ...imited warranty The following are a few conditions that should be evaluated and corrected if necessary if an overfiring condition is suspected Overfiring Caused From Improper Installation The venting...

Page 22: ...ity 70 lbs approx Firebox size cubic feet 2 4 c f Maximum Burn Rate 56 800 BTU EPA BTU Range 6 500 to 40 900 BTU EPA Efficiency 72 Emissions Rate grams hour 1 9 gph Approx weight with brick 390 lbs Ai...

Page 23: ...Torque plate nut ELECTRICAL PARTS Part Catalog Description Notes 4020 Blower assembly includes 2 blowers propellers mounting bracket termi nal block 11573 Blower axial 13 1 4 J239 5116 42amps Includes...

Page 24: ...MPONENT DIAGRAMS Model BV4000C PAGE 24 DAMPER ASSEMBLY CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE PART CATALOG 11493 DOOR ASSEMBLY PART CATALOG G3000 HANDLE ASSEMBLY PART CATALOG 103...

Page 25: ...ORD CHANGEOVER KIT The blower system can be easily transferred to the other side of the stove along with the power cord by installing this cord changeover kit This kit consists of a reversed right and...

Page 26: ...SAFETY LISTING LABEL EPA LABEL PAGE 26...

Page 27: ...SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description PAGE 27...

Page 28: ...1110 West Taft Avenue Orange CA 92865...

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