Earth Stove BV4000C Installating And Operation Manual Download Page 18

MAINTENANCE

PAGE 18

DOOR/GLASS GASKET AND ASH DUMP GASKET

A 3/4" spun fiberglass gasket provides the seal around
the fuel door and a flat spun fiberglass rope gasket (1/8”
x 1”) provides the seal around the glass. A cerawool pad
(4 1/4” x 4 1/4” x 1/2”) provides the seal for the ash dump
cover. Should these gaskets become frayed or damaged,
they should be replaced with the same size and type as
the original gasket. Contact your dealer for ordering. Use
high temperature silicone sealer as an adhesive for re-
placing door and ash dump gaskets. The glass gasket
has a self-adhesive backing.

WARNING

The gaskets must be kept in good condition.

Do not leave the stove burning with the door or ash dump
cover off. This will cause excessive heat build up in the unit
and could ignite surrounding combustibles as well as
damage the stove by overfiring it. Overfiring is a condition
where excessive temperatures are reached, beyond the
design capabilities of the stove (such damage is not cov-
ered by the manufacturer's warranty).

SERVICING GLASS

CAUTION:

 

Be careful not to abuse door assembly by

striking or slamming it.  If the door assembly or glass is
broken or damaged, they must be replaced before
heater can be safely operated. Use only components
provided by the manufacturer as replacement parts.

Cleaning Glass: 

Ensure stove is cold prior to cleaning glass.

A commercial glass cleaner designed for stoves is recom-
mended. Do not use abrasive cleaners.

Replacing Glass:

1.  Remove door from stove by lifting door up and off hinge

pins: Place the door on a flat protected (towel) clean flat
surface with the inside of the door facing up. Remove the
glass clips (by removing screws holding clips), then
carefully remove broken glass one piece at a time (pro-
tective gloves are recommended).

2.  Clean area where the glass with gasket will be installed.
3.  Install new glass with gasket (use only factory 5-mm

glass with glass channel gasket. Do not substitute).
Carefully reinstall glass clips. Be very careful not to
overtighten screws.

4.

 Reinstall door.

CREOSOTE FORMATION AND NEED FOR REMOVAL
What is Creosote -

 When wood is burned slowly, it pro-

duces tar and other organic vapors, which combine with ex-
pelled moisture to form creosote. The creosote vapors con-
dense in the relatively cool chimney flue of a slow-burning
fire. As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely hot
fire. Also, creosote deposits tend to form in long runs of
venting where gases become too cool prior to exhausting.
Note: Single wall pipe cools rapidly, therefore installations
using this type of flue are more susceptible to creosote de-
posits.

To inhibit the build up of creosote, adjust the primary air
control to a medium-high or high setting for a 10-minute pe-
riod each day.  Do not attempt to burn out heavy creosote
accumulations in this manner.  This must be removed from
the chimney by scraping or brushing to reduce the risk of a
chimney fire.

Burn Approved Fuel Only

 - This stove is approved for

burning dry seasoned natural wood only.  Using green or
inadequately seasoned wood may increase creosote
buildup.

Inspection Frequency -

 The chimney connector and

chimney should be inspected at least twice monthly dur-
ing the heating season to determine if a creosote buildup
has occurred. If creosote has accumulated it should be
removed to reduce the risk of a chimney fire.

Cleaning -

 Remove the catalytic combustor and open the

bypass damper prior to having your chimney cleaned
(should be done by a qualified chimney sweep). See
Maintenance, 

Catalytic Combustor

, on page 19 for in-

structions on removing catalytic combustor.

IMPORTANT: Make sure the bypass damper is in the
open position prior to chimney cleaning.

In the event of a chimney fire - 

Make sure the fuel door is

securely closed. Adjust the primary air control to the lowest
(most closed) setting. Call the fire department immediately.
After a chimney fire, the complete chimney system should be
checked by a qualified technician before further use.

Consult your dealer for suggestions on proper chimney care.
Contact your local municipal or provincial fire authority for
information on how to handle a chimney fire. Have a clearly
understood plan for handling a chimney fire.

CATALYST REPLACEMENT

The normal expected life of a catalytic combustor is
10,000 to 12,000 hours (if appliance is operated correctly
and proper fuels are used). If the catalyst has been deac-
tivated, it should be replaced. Symptoms of deactivation
include – noticeably darker smoke exiting chimney and
less heat output. If these symptoms remain after normal
maintenance or a major cleaning (soak in heated vine-
gar/water solution, see page 19), the catalyst probably
needs replacement. Also, if the catalyst is broken and/or
missing large pieces, it should be replaced.

Note: The catalyst does not need to be glowing to be
working. It will glow at times, but it can work very effec-
tively at temperatures well below the 1000

°

 F level at

which it will begin to glow.

CLEANING BLOWERS

The blowers require inspection and cleaning annually to
remove lint, dust, etc. If there are pets in the dwelling, the
blowers should be cleaned at least twice a year To ac-
cess, remove blower cover (remove the two ¼” hex head
screws), then inspect propellers (replace if cracked, bro-
ken or melted) and vacuum out lint, dust, and debris.

Summary of Contents for BV4000C

Page 1: ...FIREPLACE INSERT MODEL BV4000C P N 775006M Rev J 04 01 THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN READ MANUAL THOROUGHLY BEFORE INSTALLATION RETAIN THESE INSTRUCTIONS FOR FUTURE REFERE...

Page 2: ...ay from the heater while it is in use 12 DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where th...

Page 3: ...r temperature probe and sleeve One Damper Hook USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions p...

Page 4: ...EC ANSI NFPA 70 1987 In Canada CSA C22 1 WARNING Electrical Grounding Instruc tions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be...

Page 5: ...r protection equivalents To determine the thickness required for any material when either the k or r values are known TM Thickness of material in inches KM K value of desired material TL Minimum liste...

Page 6: ...himney may require a liner to improve performance CLEARANCES WARNING It is very important that you observe the minimum clearances There are listed clearances for your fireplace insert which were deter...

Page 7: ...Do not remove brick or mortar form the masonry fireplace to accommodate this appliance Venting Requirements for masonry fireplace The fireplace damper must be secured in the open position As a minimu...

Page 8: ...sleeve It may be necessary to bend the flange on the plug so it won t interfere with the probe temperature indicator The Catalytic Temperature Probe is provided so you can monitor the temperature of y...

Page 9: ...e or positive flue connection a minimum of a 6 starter pipe extending past the header is required See note 9 Factory Built Fireplace Slide insert into the fireplace far enough to attach connector to f...

Page 10: ...the face shield and stove Push the unit back until face shield insulation is com pressed against the fireplace front forming a tight seal Test for air leaks by holding a candle around edge of face sh...

Page 11: ...Or Install 6 flex pipe to achieve the same result Use an offset adapter see page 25 to handle offsets This part is available through your dealer A preferable installation is the positive flue connect...

Page 12: ...t will affect the control setting The same control settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expec...

Page 13: ...stove burning with the door ajar or open Leav ing the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles...

Page 14: ...600 F During the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will e...

Page 15: ...ded periods without running the blowers can cause excessive temperatures resulting in overfir ing damage to the appliance Excessive heat will cause the propellers on the blowers to melt If this occurs...

Page 16: ...TIC TEMPERATURE PROBE The catalytic temperature probe monitors the tempera ture of your catalytic combustor Once you have estab lished a fire and the catalytic temperature probe indi cates the tempera...

Page 17: ...be stacked in an area open enough to ensure good air circulation on both sides leaving adequate space between woodpiles to walk comfortable Do not stack wood against a wall or building It helps to el...

Page 18: ...re installations using this type of flue are more susceptible to creosote de posits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute...

Page 19: ...distilled water for 30 minutes Then rinse by soaking in hot distilled water After 15 minutes remove the com bustor from the rinse water and gently shake out excess water It is unlikely that you will n...

Page 20: ...based on average climates and home design 5 There s an obstruction in the chimney 6 The chimney or chimney cap is restricted by creosote preventing enough draw to sustain a HIGH heat rate 7 Combustor...

Page 21: ...imited warranty The following are a few conditions that should be evaluated and corrected if necessary if an overfiring condition is suspected Overfiring Caused From Improper Installation The venting...

Page 22: ...ity 70 lbs approx Firebox size cubic feet 2 4 c f Maximum Burn Rate 56 800 BTU EPA BTU Range 6 500 to 40 900 BTU EPA Efficiency 72 Emissions Rate grams hour 1 9 gph Approx weight with brick 390 lbs Ai...

Page 23: ...Torque plate nut ELECTRICAL PARTS Part Catalog Description Notes 4020 Blower assembly includes 2 blowers propellers mounting bracket termi nal block 11573 Blower axial 13 1 4 J239 5116 42amps Includes...

Page 24: ...MPONENT DIAGRAMS Model BV4000C PAGE 24 DAMPER ASSEMBLY CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE PART CATALOG 11493 DOOR ASSEMBLY PART CATALOG G3000 HANDLE ASSEMBLY PART CATALOG 103...

Page 25: ...ORD CHANGEOVER KIT The blower system can be easily transferred to the other side of the stove along with the power cord by installing this cord changeover kit This kit consists of a reversed right and...

Page 26: ...SAFETY LISTING LABEL EPA LABEL PAGE 26...

Page 27: ...SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description PAGE 27...

Page 28: ...1110 West Taft Avenue Orange CA 92865...

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