Earth Stove BV4000C-2 Installation And Operation Manual Download Page 2

IMPORTANT WARNINGS 

 

CAUTION:  PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM 
HEATER.  FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC-
TIONS EXACTLY, WITHOUT DEVIATION.  FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN 
PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.  IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, 
A HOUSE FIRE MAY RESULT.  CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS 
AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. 

 

 

1.  If utilizing an older chimney, it must be in-

spected for adequate serviceability. Refer to the 
heading 

Chimney Inspection

 on page 6. 

2.  Install only in masonry fireplaces, built to UBC 

37 or ULC S628 standards or A factory built fire-
place (built to UL 127 or ULC S610 standards). 

3.  The minimum clearances must be maintained 

for all combustible surfaces and materials in-
cluding; furniture, carpet, drapes, clothing, 
wood, papers, etc. Do not store firewood within 
this clearance space. 

4.  This appliance requires a non-combustible fire-

place hearth or hearth extension (see 

Floor Pro-

tection 

on page 4

 

for additional information). 

5.  Minimum ceiling height must be 7 feet (213 cm) 

(measured from base of appliance to ceiling). 

6.  DO NOT CONNECT THIS UNIT TO A CHIMNEY 

FLUE CONNECTED TO ANOTHER APPLIANCE. 

7.  Do not connect this appliance to air ducts or 

any air distribution system. 

8. 

Do not install appliance in a sleeping room.  

9.  PREVENT CREOSOTE FIRE: Inspect and clean 

chimney frequently. Under certain conditions of 
use, creosote buildup may occur rapidly. In-
spect chimney connector and chimney twice 
monthly and clean if necessary. Using green or 
inadequately seasoned wood can greatly in-
crease creosote buildup. Use dry wood to mini-
mize creosote buildup. 

10.  USE SOLID WOOD FUEL ONLY: This appliance 

is approved for burning dry seasoned natural 
wood only. CAUTION:  BURN UNTREATED 
WOOD ONLY.  DO NOT BURN GARBAGE OR 
FLAMMABLE FLUIDS SUCH AS GASOLINE, 
NAPHTHA OR ENGINE OIL. 

11.  Never use gasoline, gasoline-type lantern fuel, 

kerosene, charcoal lighter fluid, or similar liq-
uids to start or "freshen up" a fire in this heater. 
Keep all such liquids well away from the heater 
while it is in use. 

12. 

DO NOT OVERFIRE: If heater or chimney connec-
tor glows, you are overfiring. Overfiring this ap-
pliance could cause a house fire. Overfiring is a 
condition where the appliance is operated at 
temperatures above its design capabilities (see 

Overfiring

, on page 21). Overfiring can be caused 

by improper installation, improper operation, lack 
of maintenance or improper fuel usage. Damage 
caused from overfiring is NOT covered under the 

manufacturers limited warranty (see 

Care and 

Operation

, pages 13 to 16).

 

13.  NEVER LEAVE AN UNATTENDED FIREPLACE 

INSERT BURNING ON HIGH.  Operation of the 
fireplace insert with the primary air control at its 
highest burn rate setting for extended periods 
can cause dangerous overfiring conditions. The 
primary air control should only be positioned at 
the highest setting during start-up procedures 
and for short durations. When leaving the fire-
place insert unattended ensure that the primary 
air control is set to the low or medium low 
range. 

14.  Use a metal container with a tight fitting lid to 

dispose of ashes. 

15.  IN THE EVENT OF A COMPONENT FAILURE, 

USE ONLY COMPONENTS PROVIDED BY THE 
MANUFACTURER AS REPLACEMENT PARTS. 

16.  Burning any kind of fuel uses oxygen from the 

dwelling. Be sure that you allow an adequate 
source of fresh air into the room where the fire-
place insert is operating (see 

Ventilation 

on 

page 5). 

17.  CAUTION: HOT WHILE IN OPERATION. An ap-

pliance hot enough to warm your home can se-
verely burn anyone touching it. Keep children, 
clothing and furniture away. Contact may cause 
skin burns. Do not let children touch the appli-
ance. Train them to stay a safe distance from 
the unit.  

18.  Build fires directly upon the brick hearth inside 

the fireplace insert. Do not use grates, irons or 
any other method to elevate the fire. 

19.  Once the fire is established, never burn the ap-

pliance with the bypass damper open, except 
when refueling the appliance. 

20.  CATALYTIC COMBUSTOR: Do not operate this 

appliance without the catalytic combustor as-
sembly (this consists of ceramics, gasket and a 
housing) properly installed. Burning of metal 
foils, coal, plastic garbage, diesel oil and sulfur 
will make the catalyst in the combustor inactive. 
The combustor is fragile; handle carefully. The 
performance of the catalytic device or its dura-
bility has not been evaluated as part of the certi-
fication. 

21.  See the listing label located on the back of fire-

place (or see 

Safety/Listing Label

 on page 27). 

22.  SAVE THESE INSTRUCTIONS. 

f i r e - p a r t s . c o m

Summary of Contents for BV4000C-2

Page 1: ...RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING FIREPLACE INSERT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INS...

Page 2: ...tor glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where the appliance is operated at temperatures above its design capabilities see Overfiring...

Page 3: ...TIONS ON THE PURCHASE OF YOUR NEW WOOD BURNING FIREPLACE INSERT MANUFACTURED BY LENNOX HEARTH PROD UCTS When you purchased your new insert you joined the ranks of thousands of concerned individuals wh...

Page 4: ...e partment for requirements in your area IMPORTANT THIS APPLIANCE IS NOT APPROVED FOR INSTALLATION INTO A MANUFACTURED MO BILE HOME IN CANADA OR IN THE USA FLOOR PROTECTION This appliance requires a h...

Page 5: ...FOR COMBUSTION In well insulated and weather tight homes it may be diffi cult to establish a good draft up your chimney The poor draft is caused by a shortage of air in the house To pro vide the neede...

Page 6: ...IFE Factory Built Fireplace Installation MASONRY FIREPLACES Note Measure fireplace size to make certain the insert will fit before considering the installation This appliance is approved for installat...

Page 7: ...ue size should be no more than 3 three times the cross sec tional area of the size of the fireplace insert flue collar In this case that would be no larger than a 10 inch 254 mm diameter stack area ap...

Page 8: ...Note Measure fireplace size to make certain the in sert will fit before considering the installation Minimum size required for fireplace firebox recessed area into fireplace Height 21 533 mm Width 22...

Page 9: ...mmable adhesive i e RTV High Temperature Silicone rated 570 F 4 Use a large piece of cardboard or other protective material and place it in front of the fireplace to protect floor or carpet during ins...

Page 10: ...r attach the positive flue connection to the insert See Note SURROUND ASSEMBLY PURCHASED SEPARATELY NOTE Do not face seal over chimney cooling air system on superior brand or any brand fireplace which...

Page 11: ...open posi tion If this is not possible it will be necessary to remove the damper Installation into a masonry fireplace re quires as a minimum of a flue extension past the header This can be accomplish...

Page 12: ...ill affect the control setting The same con trol settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expect...

Page 13: ...handle to the 6 00 position See illustration above GLASS The Glass is a super heat resistant ceramic that with stands continuous temperatures up to 1390 F This tem perature is well beyond the tempera...

Page 14: ...ring the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will ensure su...

Page 15: ...urned off by rotating the rheostat dial counterclockwise until it clicks CAUTION BURNING THE INSERT AT A HIGH BURN RATE FOR EXTENDED PERIODS WITHOUT RUN NING THE BLOWERS CAN CAUSE EXCESSIVE TEMPERATUR...

Page 16: ...can produce conditions which will deteriorate metal or damage the cata lyst Green or uncured wood does not work well as fuel and can cause increased creosote buildups and plugging of the catalytic co...

Page 17: ...DUMP GASKET A 3 4 spun fiberglass gasket provides the seal around the fuel door and a flat spun fiberglass rope gasket 1 8 x 1 provides the seal around the glass A cerawool pad 4 1 4 x 4 1 4 x 1 2 pr...

Page 18: ...age 19 for instructions on removing catalytic combus tor IMPORTANT MAKE SURE THE BYPASS DAMPER IS IN THE OPEN POSITION PRIOR TO CHIMNEY CLEANING In the event of a chimney fire Make sure the fuel door...

Page 19: ...ed water for 30 minutes Then rinse by soak ing in hot distilled water After 15 minutes remove the combustor from the rinse water and gently shake out excess water It is unlikely that you will notice a...

Page 20: ...t seal on the fuel door ash dump cover or glass is leaking air Repair or replace it if necessary 4 There is an obstruction in the chimney 5 The stove was not up to normal operating tempera ture before...

Page 21: ...ecessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance If the venting system s design does not promote...

Page 22: ...mm Back of Stove to Center of Flue 5 1 2 140mm Approx burn time 8 10 hours Fuel capacity 70 lbs 32 kg approx Firebox size cubic feet 2 4 c f 732 cubic mm Maximum Burn Rate 56 800 BTU EPA BTU Range 6...

Page 23: ...damper bypass BV100 Probe Combustor Temperature 11485 Housing Combustor Room Air Blower Parts LB 101495 Blower Assembly includes 2 blowers w propellers mounting bracket and terminal block 11565 Disc L...

Page 24: ...99 Paint Kit Metallic Black 12 oz Spray 6309 Firebox Parts 11709 Cover Ash Dump w Gasket 4 1 4 x 4 1 4 x 1 2 26M73 Damper Kit Includes damper linkage and rod FB10 Firebrick 4 1 2 x 1 1 4 FB11 Firebric...

Page 25: ...G 26M73 CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE CATALOG 26M68 HANDLE ASSEMBLY P N LB 102214 DOOR ASSEMBLY Cat No 14M72 Gold and Cat No H0533 Black Includes Handle Assembly Not Sho...

Page 26: ...he blower system can be easily transferred to the other side of the insert along with the power cord by installing this cord changeover kit This kit consists of a reversed right and left panels with c...

Page 27: ...SAFETY LISTING LABEL Model BV4000C 2 PAGE 27 fire parts com...

Page 28: ...EPA LABEL Model BV4000C 2 PAGE 28 fire parts com...

Page 29: ...CORDS PAGE 29 Dealer s Name Dealer s Address City State Zip Code Serial Number Date of Purchase Date Installed Notes SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description fir...

Page 30: ...1110 West Taft Avenue Orange CA 92865 fire parts com...

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