Earth Stove BV4000C-2 Installation And Operation Manual Download Page 17

 

MAINTENANCE 

 

PAGE 17 

SMALL AREA PAINT TOUCH-UP 

The stove body is painted with a quality high-
temperature stove paint. Use only model TSPK-B Stove 
Paint, Catalog # 70K99. Do not touch-up your stove 
with any other paint. 
 
Using one small piece of 320 grit sand paper and lightly 
sand the blemish so that the edges are “feathered” or 
smooth to the touch between the painted and bare sur-
faces. Do not let the sand paper gum up with paint, as 
this will cause scratches on the metal surface. If there 
are any scratches, use 600 grit sandpaper instead. 
Mask off surfaces you do not want painted. Paint lightly 
over the bare surface first as this will act as an under-
coat. Then paint over a larger area in smooth even 
strokes to blend.  

 
See Break-In Period on page 14 for information on 
curing the paint.

 

 

FIREBRICK

 

The firebrick should be inspected periodically and re-
placed if damaged (crumbling or excessively cracked). 
 

ASH REMOVAL AND DISPOSAL

 

 

CAUTION:  MAKE SURE THAT THE FIRE IS OUT 
AND THE STOVE IS COLD BEFORE REMOVING 
ASHES! NEVER BURN YOUR STOVE WITH THE 
ASH DUMP COVER OFF! 

 
Ashes can hold live embers for several days, and must 
be disposed of with care.  
 
Scrape ashes from the firebox through the ash dump 
opening into the ash drawer. After emptying, clean and 
replace the ash drawer. 
 
NEVER place ashes in a cardboard box or any other 
combustible receptacle.  
 

Proper Disposal of Ashes: 

Ashes should be placed in a metal container with a tight 
fitting lid. The closed container of ashes should be 
placed on a noncombustible floor or on the ground, well 
away from all combustible materials, pending final dis-
posal. If the ashes are disposed of by burial in soil or 
other wise locally dispersed, they should be retained in 
the closed container until all cinders have thoroughly 
cooled. 

 

DOOR/GLASS GASKET AND ASH DUMP GASKET

 

A 3/4" spun fiberglass gasket provides the seal around 
the fuel door and a flat spun fiberglass rope gasket (1/8” 
x 1”) provides the seal around the glass. A cerawool 
pad (4 1/4” x 4 1/4” x 1/2”) provides the seal for the ash 
dump cover. Should these gaskets become frayed or 
damaged, they should be replaced with the same size 
and type as the original gasket. Contact your dealer for 
ordering. Use high temperature silicone sealer as an 
adhesive for replacing door and ash dump gaskets. The 
glass gasket has a self-adhesive backing. 
 

WARNING

THE GASKETS MUST BE KEPT IN 

GOOD CONDITION. DO NOT LEAVE THE STOVE 
BURNING WITH THE DOOR OR ASH DUMP COVER 
OFF. THIS WILL CAUSE EXCESSIVE HEAT BUILD 
UP IN THE UNIT AND COULD IGNITE SURROUND-
ING COMBUSTIBLES AS WELL AS DAMAGE THE 
STOVE BY OVERFIRING IT. OVERFIRING IS A 
CONDITION WHERE EXCESSIVE TEMPERATURES 
ARE REACHED, BEYOND THE DESIGN CAPABILI-
TIES OF THE STOVE (SUCH DAMAGE IS NOT COV-
ERED BY THE MANUFACTURER'S WARRANTY). 
 
SERVICING GLASS 

 

CAUTION:

 

BE CAREFUL NOT TO ABUSE DOOR 

ASSEMBLY BY STRIKING OR SLAMMING IT.  IF 
THE DOOR ASSEMBLY OR GLASS IS BROKEN OR 
DAMAGED, THEY MUST BE REPLACED BEFORE 
HEATER CAN BE SAFELY OPERATED. USE ONLY 
COMPONENTS PROVIDED BY THE MANUFAC-
TURER AS REPLACEMENT PARTS.  

 

Cleaning Glass: 

Ensure stove is cold prior to cleaning 

glass. A commercial glass cleaner designed for stoves 
is recommended. Do not use abrasive cleaners.  
 

Replacing Glass:  

1. Remove door from stove by lifting door up and off 

hinge pins: Place the door on a flat protected (towel) 
clean flat surface with the inside of the door facing 
up. Remove the glass clips (by removing screws 
holding clips), then carefully remove broken glass 
one piece at a time (protective gloves are recom-
mended). 

2. Clean area where the glass with gasket will be in-

stalled. 

3.  Install new glass with gasket (use only factory 5-mm 

glass with glass channel gasket. Do not substitute). 
Carefully reinstall glass clips. Be very careful not to 
overtighten screws. 

4. 

Reinstall door.

 

 

f i r e - p a r t s . c o m

Summary of Contents for BV4000C-2

Page 1: ...RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING FIREPLACE INSERT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INS...

Page 2: ...tor glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where the appliance is operated at temperatures above its design capabilities see Overfiring...

Page 3: ...TIONS ON THE PURCHASE OF YOUR NEW WOOD BURNING FIREPLACE INSERT MANUFACTURED BY LENNOX HEARTH PROD UCTS When you purchased your new insert you joined the ranks of thousands of concerned individuals wh...

Page 4: ...e partment for requirements in your area IMPORTANT THIS APPLIANCE IS NOT APPROVED FOR INSTALLATION INTO A MANUFACTURED MO BILE HOME IN CANADA OR IN THE USA FLOOR PROTECTION This appliance requires a h...

Page 5: ...FOR COMBUSTION In well insulated and weather tight homes it may be diffi cult to establish a good draft up your chimney The poor draft is caused by a shortage of air in the house To pro vide the neede...

Page 6: ...IFE Factory Built Fireplace Installation MASONRY FIREPLACES Note Measure fireplace size to make certain the insert will fit before considering the installation This appliance is approved for installat...

Page 7: ...ue size should be no more than 3 three times the cross sec tional area of the size of the fireplace insert flue collar In this case that would be no larger than a 10 inch 254 mm diameter stack area ap...

Page 8: ...Note Measure fireplace size to make certain the in sert will fit before considering the installation Minimum size required for fireplace firebox recessed area into fireplace Height 21 533 mm Width 22...

Page 9: ...mmable adhesive i e RTV High Temperature Silicone rated 570 F 4 Use a large piece of cardboard or other protective material and place it in front of the fireplace to protect floor or carpet during ins...

Page 10: ...r attach the positive flue connection to the insert See Note SURROUND ASSEMBLY PURCHASED SEPARATELY NOTE Do not face seal over chimney cooling air system on superior brand or any brand fireplace which...

Page 11: ...open posi tion If this is not possible it will be necessary to remove the damper Installation into a masonry fireplace re quires as a minimum of a flue extension past the header This can be accomplish...

Page 12: ...ill affect the control setting The same con trol settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expect...

Page 13: ...handle to the 6 00 position See illustration above GLASS The Glass is a super heat resistant ceramic that with stands continuous temperatures up to 1390 F This tem perature is well beyond the tempera...

Page 14: ...ring the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will ensure su...

Page 15: ...urned off by rotating the rheostat dial counterclockwise until it clicks CAUTION BURNING THE INSERT AT A HIGH BURN RATE FOR EXTENDED PERIODS WITHOUT RUN NING THE BLOWERS CAN CAUSE EXCESSIVE TEMPERATUR...

Page 16: ...can produce conditions which will deteriorate metal or damage the cata lyst Green or uncured wood does not work well as fuel and can cause increased creosote buildups and plugging of the catalytic co...

Page 17: ...DUMP GASKET A 3 4 spun fiberglass gasket provides the seal around the fuel door and a flat spun fiberglass rope gasket 1 8 x 1 provides the seal around the glass A cerawool pad 4 1 4 x 4 1 4 x 1 2 pr...

Page 18: ...age 19 for instructions on removing catalytic combus tor IMPORTANT MAKE SURE THE BYPASS DAMPER IS IN THE OPEN POSITION PRIOR TO CHIMNEY CLEANING In the event of a chimney fire Make sure the fuel door...

Page 19: ...ed water for 30 minutes Then rinse by soak ing in hot distilled water After 15 minutes remove the combustor from the rinse water and gently shake out excess water It is unlikely that you will notice a...

Page 20: ...t seal on the fuel door ash dump cover or glass is leaking air Repair or replace it if necessary 4 There is an obstruction in the chimney 5 The stove was not up to normal operating tempera ture before...

Page 21: ...ecessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance If the venting system s design does not promote...

Page 22: ...mm Back of Stove to Center of Flue 5 1 2 140mm Approx burn time 8 10 hours Fuel capacity 70 lbs 32 kg approx Firebox size cubic feet 2 4 c f 732 cubic mm Maximum Burn Rate 56 800 BTU EPA BTU Range 6...

Page 23: ...damper bypass BV100 Probe Combustor Temperature 11485 Housing Combustor Room Air Blower Parts LB 101495 Blower Assembly includes 2 blowers w propellers mounting bracket and terminal block 11565 Disc L...

Page 24: ...99 Paint Kit Metallic Black 12 oz Spray 6309 Firebox Parts 11709 Cover Ash Dump w Gasket 4 1 4 x 4 1 4 x 1 2 26M73 Damper Kit Includes damper linkage and rod FB10 Firebrick 4 1 2 x 1 1 4 FB11 Firebric...

Page 25: ...G 26M73 CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE CATALOG 26M68 HANDLE ASSEMBLY P N LB 102214 DOOR ASSEMBLY Cat No 14M72 Gold and Cat No H0533 Black Includes Handle Assembly Not Sho...

Page 26: ...he blower system can be easily transferred to the other side of the insert along with the power cord by installing this cord changeover kit This kit consists of a reversed right and left panels with c...

Page 27: ...SAFETY LISTING LABEL Model BV4000C 2 PAGE 27 fire parts com...

Page 28: ...EPA LABEL Model BV4000C 2 PAGE 28 fire parts com...

Page 29: ...CORDS PAGE 29 Dealer s Name Dealer s Address City State Zip Code Serial Number Date of Purchase Date Installed Notes SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description fir...

Page 30: ...1110 West Taft Avenue Orange CA 92865 fire parts com...

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