Earth Stove BV4000C-2 Installation And Operation Manual Download Page 16

CARE AND OPERATION 

 

 

PAGE 16 

BYPASS DAMPER CONTROL 

The operating handle of your bypass damper control is lo-
cated on the front of the stove flue collar. By moving the by-
pass damper control, the operator can route the fire either 
through the catalytic combustor (pushed in) or directly up the 
flue (pulled out). When starting a fire or refueling, the bypass 
damper control must be pulled out.  Once the fire is estab-
lished, it must be pushed in. 
 

 

 

CATALYTIC TEMPERATURE PROBE 

The catalytic temperature probe monitors the tempera-
ture of your catalytic combustor. Once you have estab-
lished a fire and the catalytic temperature probe indicates 
the temperature of your catalytic combustor. When it 
reaches a minimum temperature of 500 degrees, close 
the bypass damper control (this will take approximately 20 - 
25 minutes). Depending on the type and size of the fuel 
load as well as the length of time the stove has been 
burning, your temperature probe reading should be be-
tween 1000 to 1800 degrees. When the blower is operating 
it can affect the temperature probe reading. Turn the blower 
off for an accurate reading. 
 

How it works:

 From 5 to 30 percent of the chemical en-

ergy contained in every log escapes up the chimney 
when wood is burned in a conventional stove. The cata-
lytic combustor is designed to make use of this energy, 
converting it into useful heat as it lessens chimney creo-
sote build-up and air pollution. The catalytic combustor 
consists of a durable temperature resistant ceramic com-
position, which is extruded into a cellular, or honeycomb, 
configuration. After extrusion, this ceramic monolith is 
fired and then covered with a noble-metal catalyst. When 
wood smoke contacts this catalyst, chemical changes 
occur that causes the smoke to ignite at temperatures 
around 500 

°

 F. Normally, smoke will ignite and burn only 

at temperatures around 1000

°

 F. 

 

BURN RECOMMENDED FUEL

 

This appliance is approved for use with natural dry wood 
only. Burning materials other than natural wood will shorten 
the life of the catalytic combustor. Do not burn particleboard 
or pressed logs using bonding agents as they can produce 

conditions which will deteriorate metal or damage the cata-
lyst. Green or uncured wood does not work well as fuel, 
and can cause increased creosote buildups and plugging of 
the catalytic combustor.  
The value of green wood as a source of heat is limited. Do 
not overload or use kindling wood or mill ends for primary 
fuel as this may cause overfiring. Overfiring is a condition 
where excessive temperatures are reached, beyond the 
design capabilities of the fireplace insert. The damage that 
occurs from overfiring is not covered under the fireplace 
insert warranty. 
 

WHY SEASON WOOD? 

The key to the success of a good fire that produces heat 
from a wood burning insert is the wood. It needs to be well-
seasoned natural wood. 

 

What does “Well-Seasoned” mean? 

 

When a tree is cut down, the wood is green, full of sap and 
moisture. This moisture content can exceed 80%, which 
must be reduced to less than 20%. Wood properly sea-
soned is then capable of generating the heat the fireplace 
insert was designed to provide. 

 

Green wood does not burn easily. Attempting to burn green 
wood often results in a lot of smoke and very little fire. Time 
is the most important factor in seasoning wood.  Ideally the 
moisture content should be reduced to 11-20%, although 
very few of us will be able to check that figure.  There are 
several steps that should be taken to ensure that that you 
come close to these figures. 
 

SEASONING GUIDE 

Softwoods – 6 months to 18 months 
Hardwoods – 12 months to 24 months 

 

Logs that are 5” diameter across or larger should be split in 
half, three pieces if over 8 inches, and four pieces when 
over a foot across.  If the tree was fell 2 to 4 years ago, it 
still needs to be cut, split, and seasoned for 6 to 24 months 
depending on the wood. 

 
WOOD STORAGE 

Wood to be seasoned should be stacked in an area open 
enough to ensure good air circulation on both sides – leav-
ing adequate space between woodpiles to walk comfort-
able.  Do not stack wood against a wall or building.  It helps 
to elevate the woodpiles off the ground (two 2 x 4’s running 
lengthwise beneath the woodpile works well). This allows 
air to flow under the bottom logs. 

 

Wood that is kept outdoors, either covered with a tarp, or 
not covered at all, will not burn well until it has been in an 
enclose space for one to two months. 

f i r e - p a r t s . c o m

Summary of Contents for BV4000C-2

Page 1: ...RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING FIREPLACE INSERT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INS...

Page 2: ...tor glows you are overfiring Overfiring this ap pliance could cause a house fire Overfiring is a condition where the appliance is operated at temperatures above its design capabilities see Overfiring...

Page 3: ...TIONS ON THE PURCHASE OF YOUR NEW WOOD BURNING FIREPLACE INSERT MANUFACTURED BY LENNOX HEARTH PROD UCTS When you purchased your new insert you joined the ranks of thousands of concerned individuals wh...

Page 4: ...e partment for requirements in your area IMPORTANT THIS APPLIANCE IS NOT APPROVED FOR INSTALLATION INTO A MANUFACTURED MO BILE HOME IN CANADA OR IN THE USA FLOOR PROTECTION This appliance requires a h...

Page 5: ...FOR COMBUSTION In well insulated and weather tight homes it may be diffi cult to establish a good draft up your chimney The poor draft is caused by a shortage of air in the house To pro vide the neede...

Page 6: ...IFE Factory Built Fireplace Installation MASONRY FIREPLACES Note Measure fireplace size to make certain the insert will fit before considering the installation This appliance is approved for installat...

Page 7: ...ue size should be no more than 3 three times the cross sec tional area of the size of the fireplace insert flue collar In this case that would be no larger than a 10 inch 254 mm diameter stack area ap...

Page 8: ...Note Measure fireplace size to make certain the in sert will fit before considering the installation Minimum size required for fireplace firebox recessed area into fireplace Height 21 533 mm Width 22...

Page 9: ...mmable adhesive i e RTV High Temperature Silicone rated 570 F 4 Use a large piece of cardboard or other protective material and place it in front of the fireplace to protect floor or carpet during ins...

Page 10: ...r attach the positive flue connection to the insert See Note SURROUND ASSEMBLY PURCHASED SEPARATELY NOTE Do not face seal over chimney cooling air system on superior brand or any brand fireplace which...

Page 11: ...open posi tion If this is not possible it will be necessary to remove the damper Installation into a masonry fireplace re quires as a minimum of a flue extension past the header This can be accomplish...

Page 12: ...ill affect the control setting The same con trol settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expect...

Page 13: ...handle to the 6 00 position See illustration above GLASS The Glass is a super heat resistant ceramic that with stands continuous temperatures up to 1390 F This tem perature is well beyond the tempera...

Page 14: ...ring the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will ensure su...

Page 15: ...urned off by rotating the rheostat dial counterclockwise until it clicks CAUTION BURNING THE INSERT AT A HIGH BURN RATE FOR EXTENDED PERIODS WITHOUT RUN NING THE BLOWERS CAN CAUSE EXCESSIVE TEMPERATUR...

Page 16: ...can produce conditions which will deteriorate metal or damage the cata lyst Green or uncured wood does not work well as fuel and can cause increased creosote buildups and plugging of the catalytic co...

Page 17: ...DUMP GASKET A 3 4 spun fiberglass gasket provides the seal around the fuel door and a flat spun fiberglass rope gasket 1 8 x 1 provides the seal around the glass A cerawool pad 4 1 4 x 4 1 4 x 1 2 pr...

Page 18: ...age 19 for instructions on removing catalytic combus tor IMPORTANT MAKE SURE THE BYPASS DAMPER IS IN THE OPEN POSITION PRIOR TO CHIMNEY CLEANING In the event of a chimney fire Make sure the fuel door...

Page 19: ...ed water for 30 minutes Then rinse by soak ing in hot distilled water After 15 minutes remove the combustor from the rinse water and gently shake out excess water It is unlikely that you will notice a...

Page 20: ...t seal on the fuel door ash dump cover or glass is leaking air Repair or replace it if necessary 4 There is an obstruction in the chimney 5 The stove was not up to normal operating tempera ture before...

Page 21: ...ecessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance If the venting system s design does not promote...

Page 22: ...mm Back of Stove to Center of Flue 5 1 2 140mm Approx burn time 8 10 hours Fuel capacity 70 lbs 32 kg approx Firebox size cubic feet 2 4 c f 732 cubic mm Maximum Burn Rate 56 800 BTU EPA BTU Range 6...

Page 23: ...damper bypass BV100 Probe Combustor Temperature 11485 Housing Combustor Room Air Blower Parts LB 101495 Blower Assembly includes 2 blowers w propellers mounting bracket and terminal block 11565 Disc L...

Page 24: ...99 Paint Kit Metallic Black 12 oz Spray 6309 Firebox Parts 11709 Cover Ash Dump w Gasket 4 1 4 x 4 1 4 x 1 2 26M73 Damper Kit Includes damper linkage and rod FB10 Firebrick 4 1 2 x 1 1 4 FB11 Firebric...

Page 25: ...G 26M73 CATALYTIC DAMPER COMPONENTS PRIMARY AIR CONTROL DRAFT MODULE CATALOG 26M68 HANDLE ASSEMBLY P N LB 102214 DOOR ASSEMBLY Cat No 14M72 Gold and Cat No H0533 Black Includes Handle Assembly Not Sho...

Page 26: ...he blower system can be easily transferred to the other side of the insert along with the power cord by installing this cord changeover kit This kit consists of a reversed right and left panels with c...

Page 27: ...SAFETY LISTING LABEL Model BV4000C 2 PAGE 27 fire parts com...

Page 28: ...EPA LABEL Model BV4000C 2 PAGE 28 fire parts com...

Page 29: ...CORDS PAGE 29 Dealer s Name Dealer s Address City State Zip Code Serial Number Date of Purchase Date Installed Notes SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description fir...

Page 30: ...1110 West Taft Avenue Orange CA 92865 fire parts com...

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