Eagle Eye Power Solutions Calidad 1U Maintenance & Operation Manual Download Page 1

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DCPS-SHELF-6KW

220VAC Input (1Phase 3Wire)

-48VDC Output

111A per Shelf

37A per Rectifier Module

Maintenance & Operation Manual

DCPS-SHELF-6KW SYSTEM

This document is the property of

Eagle Eye Power Solutions

, contains proprietary information, and is

not for disclosure or use in any form or fashion without

xpress written permission from

Eagle Eye

Elecomm.

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Summary of Contents for Calidad 1U

Page 1: ...r Shelf 37A per Rectifier Module Maintenance Operation Manual DCPS SHELF 6KW SYSTEM This document is the property of Eagle Eye Power Solutions contains proprietary information and is not for disclosure or use in any form or fashion without express written permission from Eagle Eye Elecomm WWW EEPOWERSOLUTIONS COM ...

Page 2: ...ERISTICS 10 1 4 PHYSICAL SPECIFICATIONS 10 1 4 1 Dimensions 10 2 INSTALLATION CABLING 11 2 1 PREPARATION FOR RACK INSTALLATION 11 2 2 CABLING 11 2 2 1 AC Input Connection 11 2 2 2 DC Output Connection 12 2 2 3 Communication Cable Connection 13 3 INITIALIZATION CHECK POINTS 14 3 1 INSTALLATION CHECK LIST 14 3 2 RECTIFIER MODULE INSERTION REMOVAL 14 3 2 1 Rectifier Module Installation 14 3 2 2 Recti...

Page 3: ...ECTIFIER MODULE 19 7 PROBLEM SOLVING FAULT FIXING 19 7 1 PROBLEM SOLVING 20 7 2 REPLACING PARTS 20 7 3 ORDER OF REPLACEMENT 20 7 3 1 Replacement of Rectifier Module 20 FIGURE FIGURE 2 1 FRONT VIEW 11 FIGURE 2 2 AC INPUT FG CABLE CONNECTION 12 FIGURE 2 3 OUTPUT CABLE CONNECTION 12 FIGURE 2 4 COMMUNICATION CONNECTION PORTS 12 FIGURE 3 1 FRONT VIEW OF RECTIFIER UNIT 15 FIGURE 3 2 CONTROL UNIT FRONT 1...

Page 4: ...any potentially hazardous procedure cannot be performed safely with regard to life or connected equipment contact EAGLE EYE POWER SOLUTIONS immediately Pay special attention to sections throughout this manual that are highlighted with the following WARNING or CAUTION symbols This WARNING symbol indicates a high risk that may cause death or critical injury to the operator if proper procedures and s...

Page 5: ... potentially harmful gas or liquid Store this product within the specified temperature 40 C to 85 C and humidity 5 to 95 non condensing conditions Ensure that the product type and quantity received is the product type and quantity that you ordered Use the enclosed shipping documents to verify all contents Ensure that all parts and hardware are accounted for and with no deformation damage peeling o...

Page 6: ... wire load or grounding wire ports It may cause an electric shock or death Pay attention not to reverse the polarity of signaling cables and detection cables when connected It may cause a fire Do not leave excess or foreign materials such as sheathes of electric wires or hardware on top of or inside the product It may cause an electric shock or fire The DC outputs are connected to the battery befo...

Page 7: ...rs are OFF Connect the battery wire load and grounding wire while the load side has been unloaded and Circuit Breakers are OFF External transmission signal should be 60V level and 0 5A Rectifier unit should be inserted and removed using the guide rail of the rectifier system to engage connectors without damage Use caution during an AC failure event as the AC power may be restored at any time Use s...

Page 8: ...life and limb and may cause an electric shock or fire Whenever the AC input DC output and or Battery voltage s are applied or present use precautions to avoid electric shock or short circuit when the system is tested or repaired Even when the system is turned on while commercial power has failed AC input may be fed to the system Take particular attention of the live AC input voltages present durin...

Page 9: ...76VAC 296VAC 3 Input frequency 47 63Hz 4 Efficiency typical 96 at 40 60 load 5 Power factor 0 99 at 50 100 load 1 1 2 Output Characteristics 1 Rated output voltage 54 0V 0 27V at 50 load 2 Operating voltage 43 5V 58 0V 3 Output current 111A 37A 3 Modules 4 Output port Single point Bus bar 5 Line Regulation 0 5 0 27V 6 Load Regulation 0 5 0 27V 7 Current Limit at 101 120 8 Over Volltage Protection ...

Page 10: ...nput Surge Voltage Voltage 6kV 1 2 50 Current 3kA 8 20 1 2 3 Leakage Current 10mA 1 2 4 Withstand Voltage 1 Input to Output 3 0kVac 1 minute or 4242Vdc 1 minute 2 Input to Chassis 1 5kVac 1 minute or 2121Vdc 1 minute 1 3 Environmental Characteristics Operating Temperature 10 75 Derating above 55 Operating Humidity 5 95 1 4 Physical Specifications 1 4 1 Dimensions W x D x H 446mm x 408mm x 44 4mm ...

Page 11: ...and DC voltages are not present Use tagout lockout as needed Before starting any operation carefully read the following directions Input output of the DCPS 6K rectifier is connected through terminals connectors and bus bars Pay attention to AC input Line Load GND and DC output connection polarities 2 2 1 AC Input Connection The AC input includes a lightning surge arrestor 10kA The AC input cabls s...

Page 12: ...ion 2 2 2 DC Output Connection DC output cable should be connected referring to Table 2 1 and Figure 2 3 Connect each of the output cables to corresponding port Table 2 1 Output Cable LUG LOAD 48V RTN RETURN GROUND 55A 1HOLE LUG 25SQ or greater 110A 1HOLE LUG 50SQ or greater 55A 1HOLE LUG 25SQ or greater 110A 1HOLE LUG 50SQ or greater AC Ground PE PE ACL ACN Frame Ground FG ACL L1 ACN L2 ...

Page 13: ... out over Debug and Ethernet ports Pins are assigned as follows Figure 2 4 Communication Connection Ports Table 2 2 Communication Pinout Table Ethernet TCP IP Pin NO Name Description Comments 1 TX Transmit Data CONNECTOR RJ45 2 TX Transmit Data 3 RX Receive Data 4 Not Used 5 Not Used 6 RX Receive Data 7 Not Used 8 Not Used Ethernet TCP IP Debug Digital Input Alarm 4ports Dry contact Alarm 6ports B...

Page 14: ...n Check List To check installation of the system use the following procedure 1 Check that the equipmment rack has been properly and firmly mounted to the floor 2 Check that the dry contact alarms cable optional of the Control unit is connected 3 Check if CIRCUIT BREAKER has been installed in the distribution frame of the system 4 Check if audible alarm switch of the control panel is ON 5 Verify th...

Page 15: ...l to edit or display setup values 3 3 1 Initial Operation Status Check 1 Rectifier Module NESPACE 48 2K Check that the ON LED is illuminated Check that ALARM LED is turned off If the FAIL LED is ON the Rectifier Module is not operating normally In that case check the unit status on the LCD window of the Control unit Check that the Rectifier Module fan operates normally pulls air in from front to r...

Page 16: ...ctual input voltage using the digital volt meter Verify input voltage UV OV alarm settings AC UV Under 174Vac AC OV Over 276Vac Port2 Output voltage Verify default setting of output voltage Verify output voltage UV OV alarm settings Verify individual current of unit and check if load sharing is working correctly only for the case of Under voltage fail DC OV Over 58Vdc DC UV Under 47 5Vdc Port3 Rec...

Page 17: ... under one of the following conditions When system is shut down due to the DC OV OverVoltage protection circuit When system is shut down due to the OT OverTemperature protection circuit When system is in a DC UV UnderVoltage due to an over current limit condition When the internal FAN has failed FanFail FF When system shuts down due to the AC OV or AC UV exceeding rated spec limit When output is n...

Page 18: ...tage OV or Fan Failure FF manually turn off the main AC Circuit Breaker Then when the module is fully discharged LED off turn on the AC Circuit Breaker to see if the event was isolated or recurring If the OV FF is still indicating the failure replace the Rectifier Module and repeat this restart process to check thast the replacement module clears the alarm 6 Rectifier Maintenance 6 1 Overview The ...

Page 19: ...ed levels 4 Visually check all rectifier operation states and alarm states 5 Check the equipment rack floor mount is maintained and ensure there is not water leakage at or near the installation site for the rectifier system 6 3 Adding Rectifier Module To expand the system capacity rectifier modules are hot swappable so may be inserted to vacant slots while the Rectifier Shelf is powered up normall...

Page 20: ... replaced Replacing or replacement of individual circuits should not be made in fields 7 3 Order of Replacement 7 3 1 Replacement of Rectifier Module 1 When a rectifier module is replaced an alarm will be activated Turn off the rectifier module from the control panel or notify this fact to the person in charge 2 Push in on a the ejector on the Rectifier Module and then pull the ejector handle to r...

Page 21: ... ALarM AMP AMPere AUTO FL MODE AUTO FLoating charging MODE AUTO EQ MODE AUTO EQualize charging MODE DCV DC Voltage Comm Fail Communication Fail Comp Compensation Curr Current DC Direct Current DCF DC Fail DCOV DC Over Voltage DCUV DC Under Voltage DCH DisCHarge FF Fan Fail LCD Liquid Crystal Display LED Light Emitting Diode LDA output LoaD Ampere MF Module Fail OV Over Voltage OCA Over Current Amp...

Page 22: ...nce Operation Manual Issue 2 0 Sept 2016 DCPS 6K Maintenance Operation Manual 22 23 RX Receipt channel TX Transmit channel Temp Temperature UV Under Voltage V1 0 Version 1 0 ERR ERRor ENT ENTer LCA Load Current Ampere ...

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