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Installation, Operation and Parts Manual

 

                                                                                                                         

                 

EE-6445P 

                                       

                                                                                       

                                 

 

 

4

to

 

be

 

able

 

to

 

check

 

and

 

give

 

an

 

expert

 

option

 

on

 

lifting

 

platforms.

   

1.3

 

Important

 

safety

 

notices

   

1.3.1

 

Recommend

 

for

 

indoor

 

use

 

only.

 

DO

 

not

 

expose

 

the

 

lift

 

to

 

rain,

 

snow

 

or

 

excessive

 

moisture.

   

1.3.2

 

Only

 

use

 

this

 

lift

 

on

 

a

 

surface

 

that

 

is

 

stable,

 

level

 

and

 

dry

 

and

 

not

 

slippery,

 

and

 

capable

 

of

 

sustaining

 

the

 

load.

 

Do

 

not

 

install

 

the

 

lift

 

on

 

any

 

asphalt

 

surface.

   

1.3.3

 

Read

 

and

 

understand

 

all

 

safety

 

warnings

 

before

 

operating

 

the

 

lift.

 

1.3.4

 

Do

 

not

 

leave

 

the

 

controls

 

while

 

the

 

lift

 

is

 

still

 

in

 

motion.

 

1.3.5

 

Keep

 

hands

 

and

 

feet

 

away

 

from

 

any

 

moving

 

parts.

 

Keep

 

feet

 

clear

 

of

 

the

 

lift

 

when

 

lowering.

   

1.3.6

 

Only

 

these

 

properly

 

trained

 

personnel

 

can

 

operate

 

the

 

lift.

   

1.3.7

 

Do

 

not

 

wear

 

unfit

 

clothes

 

such

 

as

 

large

 

clothes

 

with

 

flounces,

 

tires,

 

etc.,

 

which

 

could

 

be

 

caught

 

by

 

moving

 

parts

 

of

 

the

 

lift.

 

1.3.8

 

To

 

prevent

 

evitable

 

incidents,

 

surrounding

 

areas

 

of

 

the

 

lift

 

must

 

be

 

tidy

 

and

 

with

 

nothing

 

unconcerned.

   

1.3.9

 

The

 

lift

 

is

 

simply

 

designed

 

to

 

lift

 

the

 

entire

 

body

 

of

 

vehicles,

 

with

 

its

 

maximum

 

weight

 

within

 

the

 

lifting

 

capacity.

 

1.3.10

 

Always

 

insure

 

the

 

safety

 

locks

 

are

 

engaged

 

before

 

any

 

attempt

 

to

 

work

 

near

 

or

 

under

 

the

 

vehicle.

 

Never

 

remove

 

safety

 

related

 

components

 

from

 

the

 

lift.

 

Do

 

not

 

use

 

if

 

safety

 

related

 

components

 

are

 

damaged

 

or

 

missing.

 

1.3.11

 

Do

 

not

 

rock

 

the

 

vehicle

 

while

 

on

 

the

 

lift

 

or

 

remove

 

any

 

heavy

 

component

 

from

 

vehicle

 

that

 

may

 

cause

 

excessive

 

weight

 

shift.

 

1.3.12

 

Check

 

at

 

any

 

time

 

the

 

parts

 

of

 

the

 

lift

 

to

 

ensure

 

the

 

agility

 

of

 

moving

 

parts

 

and

 

the

 

performance

 

of

 

synchronization.

 

Ensure

 

regular

 

maintenance

 

and

 

if

 

anything

 

abnormal

 

occurs,

 

stop

 

using

 

the

 

lift

 

immediately

 

and

 

contact

 

our

 

dealers

 

for

 

help.

 

1.3.13

 

Lower

 

the

 

lift

 

to

 

its

 

lowest

 

position

 

and

 

do

 

remember

 

to

 

cut

 

off

 

the

 

power

 

when

 

not

 

using

 

the

 

lift.

 

1.3.14

 

Do

 

not

 

modify

 

any

 

parts

 

of

 

the

 

lift

 

without

 

manufacturer’s

 

advice.

 

1.3.15

 

If

 

the

 

lift

 

is

 

going

 

to

 

be

 

left

 

unused

 

for

 

a

 

long

 

time,

 

users

 

are

 

required

 

to:

 

a.

 

Disconnect

 

the

 

power;

 

b.

 

Empty

 

the

 

oil

 

tank;

   

c.

 

Lubricate

 

the

 

moving

 

parts

 

with

 

hydraulic

 

oil.

   

WARNING

The

 

warnings,

 

cautions

 

and

 

instructions

 

discussed

 

in

 

this

 

instruction

 

manual

 

cannot

 

cover

 

all

 

possible

 

conditions

 

and

 

situations

 

that

 

may

 

occur.

 

It

 

must

 

be

 

understood

 

by

 

the

 

operator

 

that

 

common

 

sense

 

and

 

caution

 

are

 

factors

 

which

 

cannot

 

be

 

built

 

into

 

this

 

product,

 

but

 

must

 

be

 

supplied

 

by

 

the

 

operator.

 

CAUTION1:

 

ALWAYS ensure the mechanical safety locks are engaged parking. Never remove safety 

related components from the lift. Do not use if safety related components are damaged or missing.

 

 

C

AUTION2: Failure installation and operation or any improper modification could result in hurts or even 

death of operators. Please do read and understand this manual thoroughly and operate as it required. 

 

Summary of Contents for EE-6445P

Page 1: ...Parts Manual EE 6445P Four Post Parking Lift Manual Release Lifting capacity 4000KG 9000 lbs Please read this entire manual carefully and completely before installation or operation of the lift Distr...

Page 2: ...eral construction of the lift 7 3 3 Dimensions 8 3 4 Safety devices descriptions 9 3 5 Technical data 9 INSTALLATION INSTRUCTIONS 10 4 1 Preparations before installation 10 4 2 Installation attentions...

Page 3: ...e company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the co...

Page 4: ...ts are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift 1 3 12 Check at any time the parts of the li...

Page 5: ...lift is stopped at relatively low elevations less than 1 75 m from the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors RISK OF VEHICLE MOVING...

Page 6: ...s never stack to more than 2 meters 78 3 4 in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable...

Page 7: ...d down of platforms is controlled by the to and fro movement of the oil cylinder It is equipped with mechanical safety locks in the four posts which is to prevent the platforms from sudden dropping do...

Page 8: ...Installation Operation and Parts Manual EE 6445P 8 3 3 Dimensions...

Page 9: ...echanical safety lock manually 5 Front end stops Prevent vehicles from rolling off 6 Rear end stops Prevent vehicles from rolling off 3 5 Technical data Power type Electro hydraulic Rated capacity 400...

Page 10: ...32 circuit breaker For Voltage between 380V to 415V it is advised to use C16 circuit breaker Electrical system connection must be done by licensed technicians Requirements for power supply cable of th...

Page 11: ...e on ramp 2 10 Tool tray 1 11 Power unit 1 12 Oil hose 1 13 Expansion bolt M16 120 16 14 Hex head full swivel screw M12 25 16 15 Hex socket flat head screw M12 25 8 16 Hex head full swivel screw M8 20...

Page 12: ...id scratching the painting surface and hoses 1 Place some wooden battens thickness of which should be more than 80mm on the ground other dependable devices may also applicable and then use forklift to...

Page 13: ...s Manual EE 6445P 13 Step 4 Connect the platforms and beams 1 Place the two post face to face with a distance of 3070mm and then push in the crossbeam from the top of the posts 2 Erect the posts after...

Page 14: ...same height from the ground This could be checked by measuring the distance of the lowest square hole reserved on the ratchet and the floor 2 Fix the top post plate with the post using M12 25 hex head...

Page 15: ...d Parts Manual EE 6445P 15 2 Lift the platform with proper lifting equipment and place it onto the crossbeams Fix the lifting platform and the crossbeam with M12 25 hex socket flat head screw Hex sock...

Page 16: ...on ramp M16 25 hex head screw Flat washer Step 7 Fix transfer bar Insert the two section of the transfer bar respectively to the swing shaft assemblies in both crossbeams Connect the two sections into...

Page 17: ...bles and relevant accessories 1 Route and fix steel cables 2 Fix crossbeam protective covers 3 Install release handle steel cable M20 hex nut 20 flat washer M20 hex nut Protective cover M8 12 hex sock...

Page 18: ...draulic oil when temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 11 Check the steel cable connection and check the function of...

Page 19: ...o check the vertical alignment of the lifting posts If necessary place equalizing plates under the base plates The equalizing plates must be of the same length as the side of the base plate resting on...

Page 20: ...few cycles before loading vehicle on lift Do not attempt to transport a load on the lift The lift must be only used in a static position for lifting and lowering vehicles Ascending There must be suffi...

Page 21: ...aged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go down slowly after b...

Page 22: ...before use S N Components Methods Period 1 Control button Check if control button work as hold to run and check if they work as the function indicated Every day 2 Descent handle Check the function of...

Page 23: ...e Check and ensure no broken wire no deformation no over wearing and no rust before use It is advised to change with new steel cables every 2 years or ten single wires have broken Every 3 months 8 Pul...

Page 24: ...S Code Name Qty M Motor 1 SB1 320401013 Button 1 KM 320901025 AC contactor 380V 1 320901007 AC contactor 400V 1 320901008 AC contactor 415V 1 320901003 AC contactor 220V 1 320901004 AC contactor 230V...

Page 25: ...schemes and parts list 1 Oil tank 2 Oil sucking filter 3 Gear pump 4 Coupling 5 Motor 6 Composite hydraulic block 7 Cushion valve 8 Over flow valve 9 Single way valve 10 Manual unloading valve 11 Thro...

Page 26: ...Installation Operation and Parts Manual EE 6445P 26...

Page 27: ...ushion valve HZYF C1 1 8 202109064 Hex socket cylinder head screw M6 30 4 9 330201006B Gear pump CBK F225 CBK 2 5F 1 10 310101003 Straight connector M14 1 5 G1 4 1 11 330404001 Coupling YL A 1 12 3304...

Page 28: ...8 POS Code Name Specification Qty 1 Power unit 2 2kW 1 2 624001903 Oil hose L 2250 1 3 615018001 Right angle connector MR30 A24 B16 1 4 624002037 Oil hose L 2000 1 5 410281130 Cylinder connector CJ A1...

Page 29: ...45P 29 Annex 3 Mechanical exploded drawings and parts list POS Code Name Specification Qty 1 614032071 Power side post 6445P A1 B1 1 1 614032072 Post 6445P A1 B2 3 2 614032073 Top post plate 6445P A1...

Page 30: ...01102013 Hex head full swivel screw M8 30 4 12 204201004 Spring washer M8 4 13 420040010 Anti shock pad 6254E A23 4 14 204101005 Flat washer C M8 4 15 203101005 Hex nut M8 4 20 614032075 Portable kit...

Page 31: ...Installation Operation and Parts Manual EE 6445P 31...

Page 32: ...Installation Operation and Parts Manual EE 6445P 32...

Page 33: ...16 208106001 Straight pressed oil cup M8 1 4 17 206101100 Safety bolt 10 45mm 4 18 410321501 Wheel retaining tube 64P A7 B23 2 19 202109031 Hex socket cylinder head screw M8 30 4 20 410322701 Safety...

Page 34: ...andle 6435M A26 1 48 208105003B Handle ball BK 1 49 202109023 Hex socket cylinder head screw M6 30 1 50 614032070 Holder for wheel retainer 6445P A2 B3 1 51 614032081 The secondary crossbeam 6445P A7...

Page 35: ...er 42 75 2 6435B A4 B34 3 8 202109057 Hex socket cylinder head screw M12 120 4 9 410270131 Pulley shaft B 6435B A3 B18 2 10 410270101B Shaft retaining block 6435B A3 B13 2 11 202111005 Hex socket flat...

Page 36: ...5BWF A4 B24 1 22 202110005 Hex socket button head screw M8 20 4 23 204101005 Flat washer C M8 4 24 420270240 Guiding slider 6435B A4 B23 2 25 202111007 Hex socket flat head screw M8 20 2 26 202111015...

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