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Installation, Operation and Parts Manual

 

                                                                                                                         

                 

EE-6445P 

                                       

                                                                                       

                                 

 

 

19

2.

 

Secondly,

 

level

 

the

 

platforms

 

after

 

mechanical

 

safety

 

locks

 

are

 

engaged.

 

Raise

 

the

 

platform

 

about

 

800mm

 

(31”)

 

high

 

and

 

push

 

the

 

unloading

 

handle

 

to

 

engage

 

the

 

mechanical

 

safety

 

lock.

 

Judge

 

if

 

the

 

mechanical

 

locks

 

could

 

be

 

engaged

 

synchronously

 

by

 

listening

 

to

 

the

 

sound.

 

Engage

 

the

 

mechanical

 

lock

 

and

 

measure

 

the

 

height

 

at

 

four

 

corners

 

of

 

the

 

platform.

 

In

 

case

 

the

 

height

 

is

 

different,

 

adjust

 

the

 

nut

 

(M20)

 

that

 

fix

 

the

 

safety

 

ratchet

 

and

 

the

 

top

 

plate

 

of

 

the

 

post

 

until

 

the

 

height

 

measured

 

at

 

the

 

four

 

corners

 

is

 

almost

 

the

 

same.

 

Step

 

13:

 

Fix

 

the

 

expansion

 

anchoring

 

bolts

   

Refer

 

to

 

3.3

 

and

 

adjust

 

the

 

distance

 

between

 

posts

 

before

 

drilling

 

holes

 

for

 

expansion

 

bolts.

   

1.

 

Use

 

suitable

 

means

 

to

 

raise

 

the

 

lifting

 

platform

 

to

 

the

 

first

 

latching

 

position.

 

All

 

the

 

mounting

 

holes

 

in

 

the

 

base

 

plate

 

are

 

then

 

accessible.

 

Make

 

sure

 

the

 

locking

 

pawl

 

is

 

engaged.

 

2.

 

Check

 

the

 

position

 

of

 

the

 

base

 

plates

 

again.

 

3.

 

Drill

 

the

 

mounting

 

holes.

 

Remove

 

the

 

drilling

 

dust

 

from

 

the

 

hole.

 

4.

 

Use

 

a

 

spirit

 

level

 

to

 

check

 

the

 

vertical

 

alignment

 

of

 

the

 

lifting

 

posts.

 

If

 

necessary,

 

place

 

equalizing

 

plates

 

under

 

the

 

base

 

plates.

 

The

 

equalizing

 

plates

 

must

 

be

 

of

 

the

 

same

 

length

 

as

 

the

 

side

 

of

 

the

 

base

 

plate

 

resting

 

on

 

them.

 

Otherwise

 

the

 

load

 

of

 

the

 

base

 

plate

 

will

 

not

 

be

 

transferred

 

evenly

 

to

 

the

 

foundation.

 

5.

 

Erect

 

and

 

secure

 

the

 

other

 

post

 

similarly.

 

 

 
 
 
 
 

Step

 

14:

 

Grease

 

movable

 

parts

 

with

 

NO.1

 

lithium

 

base

 

grease.

 

Grease

 

steel

 

ropes/

 

pulleys/

 

sliders.

 

4.4.

 

Items

 

to

 

be

 

checked

 

after

 

installation

 

S/N

 

Check

 

items

 

YES

 

NO

 

1

 

Screw

 

torque

 

of

 

expansion

 

bolts

 

:

 

60

80N•m

 

(44b.ft

59

 

b.ft);

   

 

   

2

 

Rising

 

speed

 ≥

20mm/s

 

(3/4”);

 

 

   

3

 

Noise

 

with

 

rated

 

load

 ≤

75db;

 

 

   

4

 

Grounding

 

resistance:

 

not

 

bigger

 

than

 

4

Ω

;

 

 

   

5

 

Height

 

difference

 

of

 

the

 

two

 

carriages

 ≤

5mm;

 

 

     

6

 

Mechanical

 

catch

 

unit

 

is

 

robust

 

and

 

synchronized

 

when

 

running

 

with

 

rated

 

load

 

;

 

 

   

7

 

If

 

the

 

control

 

button

 

works

 

as

 

“hold

 

to

 

run”?

   

 

   

8

 

If

 

grounding

 

wire

 

is

 

connected?

   

       

 

   

9

 

If

 

rising

 

and

 

lowering

 

smoothly?

   

 

   

10

 

If

 

there

 

is

 

no

 

abnormal

 

notice

 

during

 

running

 

with

 

rated

 

load?

   

 

   

11

 

If

 

there

 

is

 

no

 

oil

 

leakage

 

when

 

running

 

with

 

rated

 

load?

   

 

   

12

 

If

 

there

 

is

 

no

 

air

 

leakage

 

when

 

running

 

with

 

rated

 

load?

 

 

   

13

 

If

 

expansion

 

bolts,

 

nuts

 

or

 

circlips

 

are

 

well

 

secured?

   

 

   

14

 

If

 

the

 

max

 

lifting

 

height

 

is

 

1970mm(77

 

9/16”)?

 

 

   

15

 

If

 

Safety

 

advices,

 

name

 

plate

 

and

 

logos

 

are

 

clear?

 

 

   

 

Summary of Contents for EE-6445P

Page 1: ...Parts Manual EE 6445P Four Post Parking Lift Manual Release Lifting capacity 4000KG 9000 lbs Please read this entire manual carefully and completely before installation or operation of the lift Distr...

Page 2: ...eral construction of the lift 7 3 3 Dimensions 8 3 4 Safety devices descriptions 9 3 5 Technical data 9 INSTALLATION INSTRUCTIONS 10 4 1 Preparations before installation 10 4 2 Installation attentions...

Page 3: ...e company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the co...

Page 4: ...ts are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift 1 3 12 Check at any time the parts of the li...

Page 5: ...lift is stopped at relatively low elevations less than 1 75 m from the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors RISK OF VEHICLE MOVING...

Page 6: ...s never stack to more than 2 meters 78 3 4 in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable...

Page 7: ...d down of platforms is controlled by the to and fro movement of the oil cylinder It is equipped with mechanical safety locks in the four posts which is to prevent the platforms from sudden dropping do...

Page 8: ...Installation Operation and Parts Manual EE 6445P 8 3 3 Dimensions...

Page 9: ...echanical safety lock manually 5 Front end stops Prevent vehicles from rolling off 6 Rear end stops Prevent vehicles from rolling off 3 5 Technical data Power type Electro hydraulic Rated capacity 400...

Page 10: ...32 circuit breaker For Voltage between 380V to 415V it is advised to use C16 circuit breaker Electrical system connection must be done by licensed technicians Requirements for power supply cable of th...

Page 11: ...e on ramp 2 10 Tool tray 1 11 Power unit 1 12 Oil hose 1 13 Expansion bolt M16 120 16 14 Hex head full swivel screw M12 25 16 15 Hex socket flat head screw M12 25 8 16 Hex head full swivel screw M8 20...

Page 12: ...id scratching the painting surface and hoses 1 Place some wooden battens thickness of which should be more than 80mm on the ground other dependable devices may also applicable and then use forklift to...

Page 13: ...s Manual EE 6445P 13 Step 4 Connect the platforms and beams 1 Place the two post face to face with a distance of 3070mm and then push in the crossbeam from the top of the posts 2 Erect the posts after...

Page 14: ...same height from the ground This could be checked by measuring the distance of the lowest square hole reserved on the ratchet and the floor 2 Fix the top post plate with the post using M12 25 hex head...

Page 15: ...d Parts Manual EE 6445P 15 2 Lift the platform with proper lifting equipment and place it onto the crossbeams Fix the lifting platform and the crossbeam with M12 25 hex socket flat head screw Hex sock...

Page 16: ...on ramp M16 25 hex head screw Flat washer Step 7 Fix transfer bar Insert the two section of the transfer bar respectively to the swing shaft assemblies in both crossbeams Connect the two sections into...

Page 17: ...bles and relevant accessories 1 Route and fix steel cables 2 Fix crossbeam protective covers 3 Install release handle steel cable M20 hex nut 20 flat washer M20 hex nut Protective cover M8 12 hex sock...

Page 18: ...draulic oil when temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 11 Check the steel cable connection and check the function of...

Page 19: ...o check the vertical alignment of the lifting posts If necessary place equalizing plates under the base plates The equalizing plates must be of the same length as the side of the base plate resting on...

Page 20: ...few cycles before loading vehicle on lift Do not attempt to transport a load on the lift The lift must be only used in a static position for lifting and lowering vehicles Ascending There must be suffi...

Page 21: ...aged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go down slowly after b...

Page 22: ...before use S N Components Methods Period 1 Control button Check if control button work as hold to run and check if they work as the function indicated Every day 2 Descent handle Check the function of...

Page 23: ...e Check and ensure no broken wire no deformation no over wearing and no rust before use It is advised to change with new steel cables every 2 years or ten single wires have broken Every 3 months 8 Pul...

Page 24: ...S Code Name Qty M Motor 1 SB1 320401013 Button 1 KM 320901025 AC contactor 380V 1 320901007 AC contactor 400V 1 320901008 AC contactor 415V 1 320901003 AC contactor 220V 1 320901004 AC contactor 230V...

Page 25: ...schemes and parts list 1 Oil tank 2 Oil sucking filter 3 Gear pump 4 Coupling 5 Motor 6 Composite hydraulic block 7 Cushion valve 8 Over flow valve 9 Single way valve 10 Manual unloading valve 11 Thro...

Page 26: ...Installation Operation and Parts Manual EE 6445P 26...

Page 27: ...ushion valve HZYF C1 1 8 202109064 Hex socket cylinder head screw M6 30 4 9 330201006B Gear pump CBK F225 CBK 2 5F 1 10 310101003 Straight connector M14 1 5 G1 4 1 11 330404001 Coupling YL A 1 12 3304...

Page 28: ...8 POS Code Name Specification Qty 1 Power unit 2 2kW 1 2 624001903 Oil hose L 2250 1 3 615018001 Right angle connector MR30 A24 B16 1 4 624002037 Oil hose L 2000 1 5 410281130 Cylinder connector CJ A1...

Page 29: ...45P 29 Annex 3 Mechanical exploded drawings and parts list POS Code Name Specification Qty 1 614032071 Power side post 6445P A1 B1 1 1 614032072 Post 6445P A1 B2 3 2 614032073 Top post plate 6445P A1...

Page 30: ...01102013 Hex head full swivel screw M8 30 4 12 204201004 Spring washer M8 4 13 420040010 Anti shock pad 6254E A23 4 14 204101005 Flat washer C M8 4 15 203101005 Hex nut M8 4 20 614032075 Portable kit...

Page 31: ...Installation Operation and Parts Manual EE 6445P 31...

Page 32: ...Installation Operation and Parts Manual EE 6445P 32...

Page 33: ...16 208106001 Straight pressed oil cup M8 1 4 17 206101100 Safety bolt 10 45mm 4 18 410321501 Wheel retaining tube 64P A7 B23 2 19 202109031 Hex socket cylinder head screw M8 30 4 20 410322701 Safety...

Page 34: ...andle 6435M A26 1 48 208105003B Handle ball BK 1 49 202109023 Hex socket cylinder head screw M6 30 1 50 614032070 Holder for wheel retainer 6445P A2 B3 1 51 614032081 The secondary crossbeam 6445P A7...

Page 35: ...er 42 75 2 6435B A4 B34 3 8 202109057 Hex socket cylinder head screw M12 120 4 9 410270131 Pulley shaft B 6435B A3 B18 2 10 410270101B Shaft retaining block 6435B A3 B13 2 11 202111005 Hex socket flat...

Page 36: ...5BWF A4 B24 1 22 202110005 Hex socket button head screw M8 20 4 23 204101005 Flat washer C M8 4 24 420270240 Guiding slider 6435B A4 B23 2 25 202111007 Hex socket flat head screw M8 20 2 26 202111015...

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