e-Joe ONYX, User Manual

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7
ASSEMBLY
NOTICE: The following assembly steps are only a general guide to assist in the assembly of your e-JOE Bike and are not a complete or
comprehensive manual of all aspects of the assembly, maintenance, and repair. We recommend you consult a certified bicycle mechanic to assist in
the assembly, repair, and maintenance of your bicycle.
ONYX e-bike is shipped 95% assembled. To fully assemble the bike and prepare it for use, follow these steps:
STEP 1: UNBOXING
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Place the box on the floor as per the “This Side Up” sign on the side of the box.
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Prepare the following tools: scissors/cutter, hex key set, adjustable wrench, and tire inflator.
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Open the box from the top. If the box has staples on the top fold, be cautious when opening as they may be sharp.
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Remove top packing material and a charger box. Carefully remove the bike out of the box by lifting it up or by
placing the box on a side and sliding the bike out.
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Remove all remaining protective material and put them aside. Be extra careful when working with the
scissors/cutter to avoid scratches.
NOTE: Do not discard the box or any shipping material until you test the bike and make sure it is in good working order.
STEP 2: HANDLEBAR INSTALLATION
Stand the main body of the electric bike on the rear wheel and the front suspension fork (tip: to avoid scratches, cover the
surface under the fork or the entire bicycle). Use a hex key to loosen 4 stem bolts and remove a faceplate. Orient the
handlebar accordingly and place it in the stem groove. Place the faceplate over the bar and thread the bolts in evenly to
secure the bar in the stem. Check the wires to make sure they are securely connected.
STEP 3: FRONT FENDER INSTALLATION
Remove 2 bolts from the suspension fork end eyelets and 1 top bolt holding the headlight. Place the front fender in the
middle under the crown of the fork. Guide the top bolt through the headlight bracket, fender mounting tab, and fork. Adjust
the tab position to prevent tire rub. Use a nut to tighten the bolt. Attach the wire fender stabilizers (brackets) to fork end
eyelets using the remaining nuts and bolts.
STEP 4: FRONT WHEEL INSTALLATION
Remove protective covers from the sides of the front wheel as well as a temporary support axle from the fork ends. Locate
the included quick-release axle. Loosen and remove a threaded cap and one spring from the side of the axle. Insert the
skewer rod into the wheel hub while keeping the second spring at the quick-release lever side. Slide the removed spring
onto the axle with a narrow end inward. Screw the cap on.
Slide the front wheel evenly up into the fork dropouts while guiding the disc rotor between the brake pads. While holding the
quick-release lever in place, tighten the cap on the opposite side until you feel resistance when closing the lever. It should
feel tight, but it should not be too difficult to close the lever. Push the lever into a closed position. Make sure the wheel is
securely installed, does not “wobble”, and spins freely.