5. Remove the three left-side-cover screws.
One is located behind the steering head (B,
Figure 2), one is above the controller (A,
Figure 4), and the third is toward the rear of
the side cover (B, Figure 4).
6. Carefully, pivot the right side cover away
from the E-Bike
®
until the battery-compartment
passes between the front wheel and forward
down tube.
7A. If you do not need to completely remove
the left side cover from the E-Bike
®
, use a wire
or bungee cord to suspend the side cover form
the seat.
7B. If the side cover must be completely
removed, perform the following:
a. Squeeze the arms of the rear-brake
caliper together, and disconnect the
rear-brake cable guide from the bracket
on the left caliper arm (A, Figure 5).
b. Loosen the brake-cable pinch bolt (B,
Figure 5), and release the inner cable
end from the pinch mechanism.
c. Carefully pull the brake cable from the
rear port in the left side cover.
Installation
1. If removed, route the rear brake cable
through the rear inlet in the left side cover.
2. Pivot the side cover into place. Carefully fit
the battery compartment door between the
front wheel and the forward down tube, and fit
the side cover onto the left side of the E-Bike
®
.
Be sure all electrical wires and cables fit into
the cable inlet at the front of the left side cover.
3. Install the three battery-compartment
screws (Figure 3) finger tight.
4. Apply Loctite 242 (blue) to the threads of
FIG. 4
2. Fit the right side cover into place on the E-
Bike
®
. Be sure no cables or wires are pinched
between the side cover and the frame.
3. Apply Loctite (242) to the threads of the
side cover mounting screws.
4. Install the screws. Be sure the short screw
is installed in the lower hole. Torque the side
cover mounting screws to the specification in
Table 4.
5. Close and secure the battery compartment
door.
LEFT SIDE COVER
Removal
1. Be sure the power knob is OFF, and
remove the battery pack from the battery com-
partment.
2. Remove the right side cover from the E-
Bike
®
.
3. Remove the cable inlet cover from the left
side cover.
4. Remove the three battery-compartment
screws (Figure 3) at the front of the battery
compartment.
FIG. 2
FIG. 3
Chapter Eight
8-2
B
C
C
A
A
A
B
B