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Dynisco IPX II Series, Operating Manual

The Dynisco IPX II Series operating manual is essential for understanding the features and functionality of your equipment. Download your free manual from manualshive.com to ensure you are using your Dynisco IPX II Series product to its full potential. Master your equipment with the help of this comprehensive guide.

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Summary of Contents for IPX II Series

Page 1: ...smitt smitt smitt smitt smitter er er er ers s s s s f f f f for High Pr or High Pr or High Pr or High Pr or High Pre e e e es s s s ss s s s sur ur ur ur ure e e e es s s s s and High and High and Hi...

Page 2: ...OPERATING MANUAL...

Page 3: ...Content Content Content P P P P Pag ag ag ag age e e e e Icon Icon Icon Icon Icon 1 General 4 2 Notes on safety 6 3 Technical data 8 4 Function 22 5 Transport delivery 26 6 Assembly 27 7 Commissionin...

Page 4: ...fects and malfunctions D D D D DYNISC YNISC YNISC YNISC YNISCO O O O O will not be held liable for any injury loss or damage resulting from failure to follow the instructions in this manual If malfunc...

Page 5: ...ty ety ety ety c c c c component omponent omponent omponent omponent in ac in ac in ac in ac in acc c c c cor or or or ord d d d danc anc anc anc ance w e w e w e w e with the E ith the E ith the E it...

Page 6: ...ign guidelines DIN 57 100 Part 410 Protection against electric shock EN 50 014 1997 GeneralRequirements EN 50 020 1994 Intrinsic safety apparatus EN50284 1999 Speical requirements for Group II Categor...

Page 7: ...Exp Exp Exp Exp Explo lo lo lo los s s s sion h ion h ion h ion h ion haz az az az azar ar ar ar ard d d d d The pressure transmitter must be connected using a 2x2 core twisted cable blue cable sheat...

Page 8: ...1 Pressure ranges in bar 1 1 3 6 2 Max Overload 1 1 3 6 3 Burst pressure 1 1 3 6 4 Natural frequency 1 1 3 7 Rigid stem flexible stem 1 1 3 8 Electrical Data 1 1 3 9 Temperature influence 12 3 10 EMC...

Page 9: ...EEx or EEx or EEx or EEx or EEx i i i i ia IIC a IIC a IIC a IIC a IIC T4 T4 T4 T4 T4 Associated electrical equipment must satisfy the following conditions Pr Pr Pr Pr Pre e e e es s s s ss s s s sur...

Page 10: ...ove 0 25 20 to 100 f s 0 50 0 to 20 f s 0 750 psi 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1C C C C C X X X X X2192 2192 2192 2192 2192X X X X X X X X X X2194 2194 2194 2194 2194X X X X X 0 25 20 to 100 f s 0 50 0...

Page 11: ...x xx x 7 5c xm 0 7500 xx19xx xx x 10c xm 0 10000 3 6 2 3 6 2 3 6 2 3 6 2 3 6 2 M M M M MAX AX AX AX AX O O O O OVERL VERL VERL VERL VERLO O O O OAD AD AD AD AD WITHOUT WITHOUT WITHOUT WITHOUT WITHOUT...

Page 12: ...to 350 C snout temperature range 25 C to 80 C electronics Zero and sensitivity shift due to temperature change on electronics housing xx19xx 0 15 f s 55 C Di Di Di Di Diaphr aphr aphr aphr aphragm in...

Page 13: ...max 56 5Nm max 56 5Nm max 5 6 Nm max 14 1 Nm 500inch lbs 500inch lbs 50inch lbs 125 inch lbs min 11 3 Nm min 11 3 Nm min 4 5Nm min 11 3 Nm 100inch lbs 100inch lbs 40inch lbs 100inch lbs 3 13 3 13 3 1...

Page 14: ...1 Fig 3 1 Fig 3 1 Fig 3 1 Fig 3 1 IPX II Models S1192 S2192 N1192 N2192 IPX II Models S1192 S2192 N1192 N2192 IPX II Models S1192 S2192 N1192 N2192 IPX II Models S1192 S2192 N1192 N2192 IPX II Models...

Page 15: ...TRANSDUCER SENSOR FLEX RIGID STEM CONFIGURATIONS STEM CONFIGURATIONS SPECIFIED RIGID LENGTH SPECIFIED SNOUT LENGTH u 02 51 mm 6 78 172 mm SNOUT LENGTH STEM LENGTH u 25 6 4 mm 10 ft 2 54 meters CABLE...

Page 16: ...3 Fig 3 3 Fig 3 3 Fig 3 3 Fig 3 3 IPX II Models S1194 S2194 N1194 N2194 IPX II Models S1194 S2194 N1194 N2194 IPX II Models S1194 S2194 N1194 N2194 IPX II Models S1194 S2194 N1194 N2194 IPX II Models...

Page 17: ...4 Fig 3 4 Fig 3 4 Fig 3 4 Fig 3 4 IPX II Models S1195 S2195 N1195 N2195 IPX II Models S1195 S2195 N1195 N2195 IPX II Models S1195 S2195 N1195 N2195 IPX II Models S1195 S2195 N1195 N2195 IPX II Models...

Page 18: ...18 TECHNICAL DATA Fig 3 5 Fig 3 5 Fig 3 5 Fig 3 5 Fig 3 5 IPX II Models E1192 E2192 IPX II Models E1192 E2192 IPX II Models E1192 E2192 IPX II Models E1192 E2192 IPX II Models E1192 E2192...

Page 19: ...SPECIFIED SNOUT LENGTH u 02 51 mm 6 78 172 mm SNOUT LENGTH STEM LENGTH u 25 6 4 mm 10 ft 2 54 meters CABLE TO ELECTRONICS MODULE FLATS 1 25 32 CONDUIT FITTING 3 4 14 NPT THREAD 3 4 14 NPT PORT FOR CU...

Page 20: ...20 TECHNICAL DATA Fig 3 7 Fig 3 7 Fig 3 7 Fig 3 7 Fig 3 7 IPX II Models E1194 E2194 IPX II Models E1194 E2194 IPX II Models E1194 E2194 IPX II Models E1194 E2194 IPX II Models E1194 E2194...

Page 21: ...CAL DATA Fig 3 Fig 3 Fig 3 Fig 3 Fig 3 Fig 3 8 Fig 3 8 Fig 3 8 Fig 3 8 Fig 3 8 IPX II Models E1195 E2195 IPX II Models E1195 E2195 IPX II Models E1195 E2195 IPX II Models E1195 E2195 IPX II Models E11...

Page 22: ...that incorporate advanced software techniques and modern sensor design New proprietary sensor processing methods ensure the highest quality and reliability to meet Dynisco s standards The IPX II Seri...

Page 23: ...etail 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 M M M M ME E E E ECHANICAL CHANICAL CHANICAL CHANICAL CHANICAL The mechanical system filled assembly consists of a lower diaphragm a filled capillary tube and an up...

Page 24: ...2 3 4 2 3 E E E E ELE LE LE LE LECTRICAL CTRICAL CTRICAL CTRICAL CTRICAL The low level output signal from the bridge is amplified via an instrumentation amp circuit The amplified signal then goes to...

Page 25: ...Commu ommu ommu ommu ommunic nic nic nic nicat at at at ator t or t or t or t or to the IPX o the IPX o the IPX o the IPX o the IPX II II II II II Explosion can result in death or serious injury Befor...

Page 26: ...y ely ely ely ely Mercury is hazardous waste and must be disposed of in accordance with applicable laws D D D D DYNISC YNISC YNISC YNISC YNISCO O O O O will accept defective PTs If mercury escapes use...

Page 27: ...nd malfunction Do not install the pressure transmitter in places where this temperature is exceeded 6 1 6 1 6 1 6 1 6 1 M M M M MOUNTING OUNTING OUNTING OUNTING OUNTING H H H H HOLE OLE OLE OLE OLE To...

Page 28: ...x Mounting hole xx193xx Fig 6 2 Fig 6 2 Fig 6 2 Fig 6 2 Fig 6 2 Mounting hole xx194xx Mounting hole xx194xx Mounting hole xx194xx Mounting hole xx194xx Mounting hole xx194xx M18 X 1 5 a O 004 T A 401...

Page 29: ...e front cylindrical section of the PT with an O ring see figures 6 1 6 2 6 3 6 4 The sealing surface must be correctly machined free from marks and rough edges free from solidified plastic residue 6 2...

Page 30: ...achine sw hine sw hine sw hine sw hine swit it it it itc c c c ched off hed off hed off hed off hed off The machine must be secured against being switched back on The machine must be secured against...

Page 31: ...he tool to the housing or housing sensor connection Maximum mounting torque 500 inch pounds If the mounting torque is too high the PT may be damaged or its zero point may shift Screw the PT into the m...

Page 32: ...wing all applicable regulations and in pr pr pr pr pre e e e es s s s ss s s s sur ur ur ur urel el el el ele e e e es s s s ss s s s s v v v v vo o o o olt lt lt lt ltag ag ag ag age fr e fr e fr e f...

Page 33: ...rements will be satisfied 6 6 1 6 6 1 6 6 1 6 6 1 6 6 1 EMC CE C EMC CE C EMC CE C EMC CE C EMC CE COMPLIANT OMPLIANT OMPLIANT OMPLIANT OMPLIANT C C C C CONNECTION ONNECTION ONNECTION ONNECTION ONNECT...

Page 34: ...linstallation 39 7 1 5a Temperature output 41 7 1 5b 4 20 mA transmitter output cable 41 7 1 5c Outputterminals cable 42 7 1 5d Case ground 42 7 2 Configuration using the display 43 7 2 1 Optional ana...

Page 35: ...tion on these approvals 7 1 1 7 1 1 7 1 1 7 1 1 7 1 1B B B B B I I I I INTRINSICALL NTRINSICALL NTRINSICALL NTRINSICALL NTRINSICALLY Y Y Y Y S S S S SAFE AFE AFE AFE AFE I I I I INS NS NS NS NST T T T...

Page 36: ...PROTECTED CAPACITANCE Ci AND INDUCTANCE Li MUST NOT EXCEED THE ALLOWED CAPACITANCE Ca AND INDUCTANCE La INDICATED ON THE ASSOCIATED APPARATUS 1 THE ELECTRICAL CIRCUIT IN THE HAZARDOUS AREA MUST BE CAP...

Page 37: ...or other devices in the loop Total load resistance must be 2 2 2 2 250 ohms 50 ohms 50 ohms 50 ohms 50 ohms or greater for communication with the Model 275 HART Communicator Refer to Table 7 3 7 1 2 7...

Page 38: ...1 4 7 1 4A A A A A P P P P PROCESS ROCESS ROCESS ROCESS ROCESS E E E E ELECTRONICS LECTRONICS LECTRONICS LECTRONICS LECTRONICS H H H H HOUSING OUSING OUSING OUSING OUSING The IPX II Series of Smart Pr...

Page 39: ...Division 1 Groups B C D instrument enclosure All connections must be accessible in a Class 1 Division 1 Groups B C D instrument enclosure All connections must be accessible in a Class 1 Division 1 Gro...

Page 40: ...he side of the power supply to the OUT terminal of the electronics module Connect the side of the power supply through a 250 resistor to the OUT terminal of the electronics module See Figure 7 2 Conne...

Page 41: ...more positive than 3 7 1 5 7 1 5 7 1 5 7 1 5 7 1 5A A A A A T T T T TEMPERA EMPERA EMPERA EMPERA EMPERATURE TURE TURE TURE TURE O O O O OUTPUT UTPUT UTPUT UTPUT UTPUT If the optional second 4 20 mA ad...

Page 42: ...e connected in series with either terminal of the pressure transmitter for HART digital communications with the IPX II this 250 resistor is required The maximum series resistance in the circuit includ...

Page 43: ...ther diagnostic functions Figure 7 4 below indicates the arrangement of the display screen and some of the symbols that are available Fig 7 Fig 7 Fig 7 Fig 7 Fig 7 4 4 4 4 4 D D D D Dual ual ual ual u...

Page 44: ...ional dual LCD display is ordered configuration of an IPX II Series Pressure Transmitter is possible This inexpensive option makes reconfiguration or re ranging of the transmitter simple and easy In t...

Page 45: ...l LCD display with some functions will display a numeric value on the top line of the display in addition to a message on the lower display line The IPX II Smart Pressure transmitter may display a pre...

Page 46: ...ENSOR ENSOR ENSOR U U U U UNITS NITS NITS NITS NITS The S S S S SELE ELE ELE ELE ELECT PRE CT PRE CT PRE CT PRE CT PRES S S S SSURE SURE SURE SURE SURE UNIT UNIT UNIT UNIT UNITS S S S S is the next fu...

Page 47: ...47 COMMISSIONING Millibar Grams per square centimeter Kilograms per square centimeter Pascal Kilopascal Torr Atmospheres Percent full scale Megapascal...

Page 48: ...2 2 7 2 2 7 2 2 7 2 2E E E E E S S S S SENSOR ENSOR ENSOR ENSOR ENSOR T T T T TEMPERA EMPERA EMPERA EMPERA EMPERATURE TURE TURE TURE TURE U U U U UNIT NIT NIT NIT NITS S S S S The S S S S SELE ELE EL...

Page 49: ...ntinue to do this until the desired temperature unit is listed and then press ENTER ENTER ENTER ENTER ENTER Degrees Fahrenheit Degrees Rankin Degrees Kelvin After pressing ENTER ENTER ENTER ENTER ENTE...

Page 50: ...ION ADJUSTMENT TMENT TMENT TMENT TMENT sequence After pressing the NEXT NEXT NEXT NEXT NEXT key the display returns to Press the NEXT NEXT NEXT NEXT NEXT key again to go onto the next function 7 2 2 7...

Page 51: ...NEXT NEXT NEXT key The leftmost digit will increment through 1 2 3 4 5 6 7 8 9 0 When the desired numeral is reached stop Press the ENTER ENTER ENTER ENTER ENTER key to accept the selection If the nu...

Page 52: ...the next menu selection CHANGE CHANGE CHANGE CHANGE CHANGE FULL FULL FULL FULL FULL SCALE SCALE SCALE SCALE SCALE 7 2 2 7 2 2 7 2 2 7 2 2 7 2 2H H H H H C C C C CHANGING HANGING HANGING HANGING HANGIN...

Page 53: ...ing whether the URV is to remain positive PLUS or negative MINUS press the ENTER ENTER ENTER ENTER ENTER key The display will change to Continue to modify the significant digits until the desired numb...

Page 54: ...uency of filtering press the NEXT NEXT NEXT NEXT NEXT key to move onto the next function If different filtering is required press the ENTER ENTER ENTER ENTER ENTER key to enter into the list of filter...

Page 55: ...e The user may select to drive the loop to 22 0 mA corresponding to the HIGH selection and or to 3 6 mA corresponding to the LOW selection or to turn the function OFF Press the NEXT NEXT NEXT NEXT NEX...

Page 56: ...ess a qualified and accurate local standard is available to measure the adjusted 4 mA output Also note that the 4 mA limit should not be trimmed by more than about 50 A or the transmitter operation ma...

Page 57: ...oop current to be exactly 20 mA according to the plants local standard This is NOT for the purpose of ranging the transmitter The 20 mA limit is factory calibrated to a precision standard Do not arbit...

Page 58: ...NTER ENTER ENTER ENTER key to return to either or At this point one may still go back and do further trimming of the 20 mA limit by pressing the ENTER ENTER ENTER ENTER ENTER key Pressing the NEXT NEX...

Page 59: ...UE UE UE is still desired press the ENTER ENTER ENTER ENTER ENTER key The display will change to To apply the LRV press the ENTER ENTER ENTER ENTER ENTER key Press the NEXT NEXT NEXT NEXT NEXT key to...

Page 60: ...E UE UE is still desired press the ENTER ENTER ENTER ENTER ENTER key To apply the URV press the ENTER ENTER ENTER ENTER ENTER key Pressing the NEXT NEXT NEXT NEXT NEXT key to return the display to the...

Page 61: ...TER ENTER ENTER ENTER ENTER key To toggle through the offset options press the NEXT NEXT NEXT NEXT NEXT key They are listed below After determining whether the OFFS OFFS OFFS OFFS OFFSET ET ET ET ET i...

Page 62: ...er is S S S S SELE ELE ELE ELE ELECT LANGU CT LANGU CT LANGU CT LANGU CT LANGUAGE AGE AGE AGE AGE The display provides the option of changing the language from English to French German Spanish or Ital...

Page 63: ...A O OPERATE TE TE TE TE MODE MODE MODE MODE MODE The display will sequence as follows If all of the set up and re ranging operations have been completed either press the ENTER ENTER ENTER ENTER ENTER...

Page 64: ...IS ISPLA PLA PLA PLA PLAY Y Y Y Y F F F F FL L L L LO O O O OW W W W W C C C C CHAR HAR HAR HAR HART T T T T FOR FOR FOR FOR FOR C C C C CONFIGURING ONFIGURING ONFIGURING ONFIGURING ONFIGURING U U U...

Page 65: ...ISPLAY ISPLAY ISPLAY ISPLAY F F F F FLOW LOW LOW LOW LOW C C C C CHART HART HART HART HART FOR FOR FOR FOR FOR C C C C CONFIGURING ONFIGURING ONFIGURING ONFIGURING ONFIGURING U U U U USING SING SING S...

Page 66: ...ack k k k k on on on on on B B B B Burn h urn h urn h urn h urn haz az az az azar ar ar ar ard d d d d The PT must be removed with the melt in molten condition The PT can be very hot when removed W W...

Page 67: ...on immedi ention immedi ention immedi ention immediat at at at ately ely ely ely ely Mercury is hazardous waste and must be disposed of in accordance with applicable laws D D D D DYNISC YNISC YNISC YN...

Page 68: ...RIES CCESSORIES CCESSORIES CCESSORIES CCESSORIES Machining tool kit 1 2 20UNF 2A P N 200295 Cleaning tool kit 1 2 20UNF 2A P N 200100 Mounting Bracket P N 190750 Machining tool kit M18x 1 5 P N 200105...

Page 69: ...in front of diaphragm Check mounting hole remove despite pressure rise solidified plastic Diaphragm damaged Send pressure transmitter to D D D D DYNISC YNISC YNISC YNISC YNISCO O O O O for repair 10...

Page 70: ...resistance This can be calculated by measuring the dc voltage across the control system field termination blocks and dividing the current that the transmitter is currently putting on the loop i e Volt...

Page 71: ...71 TROUBLESHOOTING Fig 10 1 Fig 10 1 Fig 10 1 Fig 10 1 Fig 10 1Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics...

Page 72: ...2 CE DECLARATION 11 11 11 11 11 C C C C CE E E E E D D D D DE E E E ECLARA CLARA CLARA CLARA CLARATION TION TION TION TION OF OF OF OF OF C C C C CONFORMIT ONFORMIT ONFORMIT ONFORMIT ONFORMITY Y Y Y Y...

Page 73: ...3 EX DECLARATION 12 12 12 12 12 E E E E EX X X X X D D D D DE E E E ECLARA CLARA CLARA CLARA CLARATION TION TION TION TION OF OF OF OF OF C C C C CONFORMIT ONFORMIT ONFORMIT ONFORMIT ONFORMITY Y Y Y Y...

Page 74: ...74 EX DECLARATION...

Page 75: ...75 EX DECLARATION...

Page 76: ...76 EX DECLARATION...

Page 77: ......

Page 78: ...l 39 02 661 01733 Fax 39 02 661 02908 Email DyniscoItaly dynisco com Dynisco UK Ltd Silver Birches Business Park Aston Road Bromsgrove Worcestershire B60 3EU Great Britain Tel 44 1527 577077 Fax 44 15...

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