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Diamond 10kW Manual 

 

Dynatronix, Inc. 

198-1603-03  Rev 01 

 

Page 17 of 150   

 

 

 

5.4.1. Digital Inputs 

5.4.1.1. Remote Operate Control Connections 

 

The operate/standby state can be controlled by the remote operate input.  Pins 7,8,  and 9 of the 
12 pin connector are used for remote operate control.  The operate input is configurable; see 

6.3.6

 

Remote Operate/Standby Control (Digital Input)

 

for details. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

5.4.1.2. Optional Remote Power Control Input 

Some power supplies have an optional remote power on/off input.  Power supplies with the optional remote 
power on/off input require an external 24VDC power supply connection to activate the remote power relay.  
When the remote power relay input is wired as shown below the power supply can be powered on by 
energizing the 24VDC relay inputs while the power switch on the back panel is in the on position. 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Remote power 
control signals. 
 

(11) Power relay (+) 
 
(12) Power relay (-) 
 

 

Remote Power Control Connection Diagram 

 . . . .  11   12 

(+) 

(-) 

24VDC 
50mA 

7  8  9 

Open to Inhibit/Standby 

Inhibit Connector 
Signals 

(7)  Inhibit/Standby 
w/ Open 
(8)  Inhibit/Standby 
w/ Close 
(9)  Common 

7  8  9 

Close to Inhibit/Standby 

External Common 
External 5-15VDC 

Close to Inhibit

 

Connection 

Method 

Inhibit Signal Connection Diagram 

Open to Inhibit

 

Connection 

Method 

Inhibit Connector

 

Jumper 7 to 9 

Summary of Contents for Diamond 10kW Series

Page 1: ...Diamond 10kW Manual Dynatronix Inc 198 1603 03 Rev 01 Page 1 of 150 OPERATING MANUAL FOR Diamond 10kW SERIES POWER SUPPLY STANDARD ENCODERS METERS CONTROL ...

Page 2: ...RATING PROCEDURES 24 6 1 FRONT PANEL CONTROLS 24 6 1 1 Meters 24 6 1 2 Encoder Functionality 25 6 1 3 Voltage Indicator 25 6 1 4 Current Amps Indicator 25 6 1 5 Operate Standby Switch 25 6 1 6 Remote Local Switch 26 6 1 7 Inhibit Lamp 26 6 1 8 Fault Lamp 26 6 1 9 Over Temperature Lamp 27 6 2 MENU OVERVIEW 28 6 2 1 Menu Organization 28 6 2 2 Menu Access 31 6 2 3 Menu Navigation 31 6 3 UNIT CONFIGUR...

Page 3: ...RVIEW 63 7 2 HOST PORT COMMUNICATIONS SETTINGS 63 7 3 HOST PORT CONNECTIONS 63 7 4 HOST PORT PROTOCOL 63 8 REMOTE OPERATE STANDBY CONTROL 64 9 REMOTE ANALOG CONTROL OPTION 64 9 1 REMOTE ANALOG READ BACK 64 9 1 1 Analog Output Scaling 64 9 2 REMOTE ANALOG SETTING CONTROL 65 9 2 1 Analog Input Scaling 65 9 3 REMOTE OPERATE STANDBY FOR ANALOG CONTROL 65 10 CALIBRATION PROCEDURE 66 10 1 OVERVIEW 66 10...

Page 4: ...Version Information 110 B 1 2 Command List 110 B 1 3 Command Format 112 B 1 4 Formatting Rules 112 B 1 5 Unit Addressing AA a 114 B 1 6 Communications Settings factory default RS485 114 B 1 7 CRC Calculation 115 B 1 8 ACK Response Command 116 B 1 9 NAK Response Command 117 B 1 10 CRC Disable Enable Command c 119 B 1 11 Delimiter Text Disable Enable Command i 120 B 1 12 Setup Command s 121 B 1 13 W...

Page 5: ...e by individuals or parties not directly employed by DYNATRONIX INC This warranty DOES NOT EXTEND to commercial sub assemblies that are guaranteed by a manufacturer s warranty This warranty becomes effective upon the date the product is shipped In the event that a product no longer covered by the NEW PRODUCT WARRANTY is sent for repair the provisions of the REPAIR WARRANTY as detailed below govern...

Page 6: ...Inc 462 Griffin Boulevard Amery WI 54001 USA Telephone 715 268 8118 FAX 715 268 8183 Toll Free USA 800 826 7172 www dynatronix com Customer Support Dynatronix Inc 462 Griffin Boulevard Amery WI 54001 USA Phone 715 268 8118 Fax 715 268 8183 Toll Free USA 800 826 7172 techsupport dynatronix com www dynatronix com ...

Page 7: ...C power from this unit before moving the power supply or servicing the power supply including output bus wiring changes or any equipment connected to this power supply Follow your lock out tag out procedures to ensure that power is not unexpectedly applied 5 This unit contains no user serviceable parts All repairs or modifications to this unit must be done at the Dynatronix factory or at an author...

Page 8: ... located inside of the unit Be aware of these locations if power is needed for any work being done inside of unit Not doing so may endanger yourself and your equipment 11 This label indicates where components or surfaces are operating at temperatures which might cause injury either directly burn or indirectly involuntarily moving body into another danger This label is used most often on the output...

Page 9: ...converter provides power to the buck converter The buck converter provides the power supply output with current or voltage regulation modes Control of both converters is tightly coupled with a digital control system The standard control panel has a volt meter amp meter status indicators function buttons and digital encoders to adjust settings The optional graphic touch screen control panel provide...

Page 10: ...internal temperature Configurable power fail recovery Remote operate standby control isolated digital input Host port control RS485 Optional analog control 4 20mA 05V 0 10V Digital calibration Alarms and diagnostics Tolerance configurable tolerance limits Power failure power fail indication can be enabled or disabled Over temperature Various system diagnostics ...

Page 11: ... 300 5A 380VAC 8 A 4A 480VAC 6 A 9 A 200VAC 14 A 8 A 240VAC 12 A DHP9 500 8A 380VAC 12 A 7A 480VAC 11 A 15A 200VAC 23 A 13A 240VAC 20 A DHP9 1000 16A 380VAC 24 A 13A 480VAC 20 A 30A 200VAC 45 A 25A 240VAC 38 A DHP12 500 9A 480VAC 14 A 11A 380VAC 16 A 21A 200VAC 30 A 18A 240VAC 27 A DHP12 750 13A 480VAC 20A 16A 380VAC 24A 30A 200VAC 45A 25A 240VAC 38A DHP24 400 13A 480VAC 20A 17A 380VAC 26A 32A 200...

Page 12: ...Page 12 of 150 198 1603 03 Rev 01 OUTPUT RATING MODEL OUTPUT RATING DHP9 300 9V 300A DHP9 500 9V 500A DHP9 1000 9V 1000A DHP12 500 12V 500A DHP12 750 12V 750A DHP24 400 24V 400A ...

Page 13: ... IN CONTROLLED NON CONDENSING ENVIRONMENT Operating Temperature 0 40 C Storage Temperature 20 85 C LOAD REGULATION 0 5 of setting or 0 05 of max rating LINE REGULATION 0 5 of setting or 0 05 of max rating RIPPLE No more than 1 RMS of maximum rated output voltage COOLING Forced air cooling Leave a minimum of 2 inches clearance in the front and rear of the power supply ENCLOSURE 304 Stainless Steel ...

Page 14: ... for more information on current draw for a given model 5 1 2 Input Power Connection A 3 phase plug is required with the current rated for the appropriate current draw and the appropriate voltage draw for the given input voltage It is highly recommended that the power supply be wired to fuses rated at 150 of the rated input current draw See the product specification section for fuse size suggestio...

Page 15: ...nection Output Busbars Digital I O Connector RS485 Host Port AC ON OFF Switch 5 3 Output Power Connections Output bus bars have holes for two separate inch bolts The connection to the load should be of appropriate cross sectional area so as not to heat the power supply output connections ...

Page 16: ... output The output should be used to switch no more than 24VDC and no more than 35mA Polarity of the connections should be observed It is the customer s responsibility to ensure any circuit connected to the digital outputs meets the above criteria Failure to stay within the specified maximum ratings will result in damage to the digital outputs 1 End Of Cycle Output 2 End Of Cycle Output 3 Alarm Ou...

Page 17: ... power on off input require an external 24VDC power supply connection to activate the remote power relay When the remote power relay input is wired as shown below the power supply can be powered on by energizing the 24VDC relay inputs while the power switch on the back panel is in the on position Remote power control signals 11 Power relay 12 Power relay Remote Power Control Connection Diagram 11 ...

Page 18: ...3 and 4 can be used to sense the presence of one or more alarm conditions When one or more alarms are active the remote control fault lamp will also be on the alarm output is switched on To remotely detect the presence of specific alarms or fault conditions use the serial host port interface The details of what each alarm code indicates and how it can be cleared can be found in Appendix C Error Co...

Page 19: ...rts a half duplex RS485 interface Multiple power supplies can be connected to a single RS485 bus multi drop Each device on the RS485 bus is individually addressed using the ASCII Host Protocol If an RS232 device such as a PC will be connected to the host port then an RS232 to RS485 converter module will be required not included 1 5 9 6 RS485 Connections 1 nc 2 nc 3 nc 4 RS485 Data A 5 nc 6 nc 7 nc...

Page 20: ...on of the control system use shielded twisted pair for all wiring between the analog controller and the power supply Belden 8761 or equivalent cable type is recommended NOTE The shielding for the voltage current control lines should be earth grounded at the controller and should be cut off at the power supply The shielding for the voltage current read back lines should be earth grounded at the pow...

Page 21: ...PER indicator on for the remote analog control inputs to control the power supply output Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Voltage 4 20ma 0 5V or 0 10V Earth Gnd IN OUT Controller Current 4 20ma 0...

Page 22: ...alog Control Wiring Current Control Only Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Current 4 20ma 0 5V or 0 10V Earth Gnd Shields Shields Approximately 560 Ohm Resistor Watt Jumper ...

Page 23: ...esistor Typical Analog Control Wiring Voltage Control Only Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Voltage 4 20ma 0 5V or 0 10V Earth Gnd Shields Shields Approximately 560 Ohm Resistor Watt Jumper ...

Page 24: ...totalizer time and cycle time The SET lamp is off when a run screen is displayed 6 1 1 2 Menus Menus can be displayed to configure the power supply The unit configuration menu contains items that are generally only set when a power supply is initially installed The setup menu contains general cycle configuration such as RTC or ATC timed cycle control output type DC Pulse or custom ramp times and c...

Page 25: ...ich menu is to be accessed Once a menu is accessed the encoders can be used to navigate menus and change parameters The voltage display shows the menu title and the current display shows a sub menu SET lamp on or parameter SET lamp blinking on and off Text that is blinking on and off indicates a selection that can be changed by rotating the associated encoder Pressing the voltage encoder selects t...

Page 26: ...en the unit is in remote control mode RMT lamp is illuminated settings current and voltage settings cycle settings and tolerance settings cannot be adjusted from the front panel NOTE The remote switch can be disabled to prevent changing the remote local state from the front panel see 6 3 7 Front Panel Button Lock Outs 6 1 7 Inhibit Lamp The inhibit lamp is ON when the inhibit input is active The o...

Page 27: ...down level is reached the output of the supply is disabled standby mode and an error code is displayed and the heat sink temperature is displayed Operate mode will not be allowed until the unit cools down The power supply should not be turned off when it is in an over temperature condition The power supply should be left on in standby mode so that the fan will run to cool down the power supply ...

Page 28: ...diagram shows that there are three menus blue and that a normal power up will show the last active run screen green The bold arrows show the path of a normal power on sequence The run screen select menu and the setup menu can be accessed at any time from the active run screen The unit configuration menu can only accessed at power on See Appendix A Menu Tree for details on all the screens in each m...

Page 29: ...for each process Display Select Menu select run screen to display Meters Volt Meter Settings Amp Meter Settings Totalizer View Accumulated Value Cycle Count Down Preset Diagnostics Setup Menu Cycle Setup Tolerance Setup Error Setup Control Type Manual RTC ATC Units Decimal Location Cycle Preset Exit Current Tolerance Voltage Tolerance Exit Enable Disable Error Messages Clear Errors Exit Exit Outpu...

Page 30: ...t Configuration Menu Unit Configuration Access Code Totalizer Host Remote System Calibrate Exit Startup Digital Input Buttons Hardware Options Unit Config Access Code Set Defaults Exit Module A Read Backs Module B Read Backs Host or Analog control of current Host or Analog control of voltage Baud Rate Unit ID View Clear Count Totalizer Units Totalizer Decimal Location Exit Start in standby or last...

Page 31: ...rameters are displayed on the bottom display See Appendix A Menu Tree for more details on menu navigation 6 2 3 1 Entering and Exiting Sub Menus Text that blinks on and off while the SET lamp is on not blinking indicates a sub menu selection Rotate the current encoder to select the desired sub menu Press the voltage encoder switch to enter the selected sub menu To exit a menu or sub menu rotate th...

Page 32: ...orrect password must be entered Rotate the current encoder to adjust the selected digit blinking digit Each press of the current encoder advances the selected digit Once the correct code has been entered press the voltage encoder switch to enter the Unit Configuration Menu 5 Once access to the Unit Configuration Menu has been granted the top display will show CFg and the bottom display will show t...

Page 33: ...f the totalizer was cleared or any other changes were made in the Totalizer Configuration Menu you will be prompted to store the changes Select yES to accept the changes or no cancel the changes Note that selecting no will return the totalizer count back to its original value and it will not be cleared Totalizer Count Screen Messages Top Display Message Totalizer Units Totalizer Count Display tot ...

Page 34: ...ulti drop RS485 network each power supply should have a unique unit ID so that each power supply can be individually addressed by the connected host The WDT timeout value is the maximum allowable time in seconds xx xx between valid host communications that is allowed before a fault is flagged and operate mode is locked out The WDT timeout can be used to force the power supply to standby mode in th...

Page 35: ...the Unit Configuration Menu 9 If any host port settings were changed you will be prompted to store the changes Select yES to accept the changes or no to cancel the changes 6 3 3 Remote Control Configuration This section of the manual describes how to remotely control current and voltage settings For more details on all types of remote control of the power supply see 7 Remote Host Control and 8 Rem...

Page 36: ...he SET lamp is blinking on and off to indicate that a setting is displayed Rotate the current encoder to change the selected source Select HOSt as the source if the voltage setting will come from the serial host port when the power supply is in remote mode Select OPt if the source of the voltage setting will come from an analog input connected to an option card when the power supply is in remote m...

Page 37: ...then when the unit is powered on it will resume the timed cycle where it left off The automatic resume can be terminated during a count down period when the unit powers on by pressing the operate button If a timed cycle was paused when the unit was powered off then the unit will power on in the paused state If a manual cycle was running in operate when the unit was powered off then the then when t...

Page 38: ...le times See Appendix C Error Codes for a complete list of error codes See 6 5 Error Messages for details regarding error message display and manual clearing of error codes Power failure alarms can be enabled or disabled in the Unit Start System Menu Use the following procedure to enable or disable power failure alarms The System Configuration Menu is located within the Unit Configuration Menu see...

Page 39: ...upply operates when the operate control digital input contacts are closed Opening the operate control contacts while the unit is operating will put the unit into standby mode If the contacts are opened while a timed cycle RTC or ATC is running the cycle is paused If the contacts are closed while a timed cycle is paused the cycle will resume Opening the contacts while the end of cycle state is acti...

Page 40: ...ut System Menu Use the following procedure to configure the digital input The System Configuration Menu is located within the Unit Configuration Menu see 6 3 Unit Configuration See A 7 4 System Configuration Menu and A 7 4 2 Digital Input System Menu for more information regarding menu navigation 1 From the Unit Configuration Menu rotate the current encoder until the display shows CFg SyS and then...

Page 41: ...it Configuration Menu rotate the current encoder until the display shows CFg SyS and then press the voltage encoder switch to enter the System Configuration Menu 2 From the System Configuration Menu rotate the current encoder until the display shows SyS btn and then press the voltage encoder switch to enter the Button System Menu 3 From the Button System Menu rotate the current encoder until the d...

Page 42: ...uration Menu and A 7 4 5 Unit Configuration Access Code System Menu for more information regarding menu navigation 1 From the Unit Configuration Menu rotate the current encoder until the display shows CFg SyS and then press the voltage encoder switch to enter the System Configuration Menu 2 From the System Configuration Menu rotate the current encoder until the display shows SyS COdE and then pres...

Page 43: ... to enter the System Configuration Menu 2 From the System Configuration Menu rotate the current encoder until the display shows SyS dFLt and then press the voltage encoder switch to enter the Set Defaults System Menu 3 The first screen in the Set Defaults System Menu shows Set Unit dFLt on the top display and shows yES or no on the bottom display Rotate the current encoder to make a selection Sele...

Page 44: ...hanges Select yES to accept the changes or no to cancel the changes You must select yES to accept the default values 6 3 11 Calibration The Calibration Menu is located within the Unit Configuration Menu see 6 3 Unit Configuration See 10 Calibration Procedure for a details on the calibration menu and how to calibrate the power supply ...

Page 45: ...g and holding both encoder switches until the display shows Unit SEt see A 6 Unit Setup Menu for details 2 Rotate the current encoder until the display shows SEt CyCL Then press the voltage encoder switch to enter the Cycle Setup Menu 3 From the Cycle Setup Menu rotate the current encoder until the display shows CyCL CtrL Then press the voltage encoder switch to view and change the cycle control s...

Page 46: ...by pressing and holding both encoder switches until the display shows Unit SEt see A 6 Unit Setup Menu for details 2 Rotate the current encoder until the display shows SEt CyCL Then press the voltage encoder switch to enter the Cycle Setup Menu 3 From the Cycle Setup Menu rotate the current encoder until the display shows CyCL CtrL Then press the voltage encoder switch to view and change the cycle...

Page 47: ...ith units set to hours will display SEt hr on the top display Likewise an ATC cycle could display SEt Amp min or SEt Amp hr on the top display The last part of the message indicates if the four most significant digits Hi or the four least significant digits Lo of the preset are being displayed Rotate the voltage encoder to switch between the upper Hi and lower Lo four digits of the preset The bott...

Page 48: ...ected press the voltage encoder switch to accept the value and return to the Output Setup Menu 5 From the Output Setup Menu rotate the current encoder until the display shows OUt End Then press the voltage encoder switch to exit the Output Setup Menu and return to the Unit Setup Menu 6 If any settings were changed you will be prompted to store the changes Select yES to accept the changes or no to ...

Page 49: ...press of the current encoder switch advances to the next digit in the pulse on time Once the desired pulse on time is entered press the voltage encoder switch to accept the value and return to the Output Setup Menu 7 From the Output Setup Menu rotate the current encoder until the display shows OUt PoFF Then press the voltage encoder switch to view and change the pulse off time 8 The pulse off time...

Page 50: ...to configure the supply for custom waveform output See A 6 2 Output Setup Menu for details on the output setup menu 1 Enter the Unit Setup Menu by pressing and holding both encoder switches until the display shows Unit SEt see A 6 Unit Setup Menu for details 2 Rotate the current encoder until the display shows SEt OUt Then press the voltage encoder switch to enter the Output Setup Menu 3 From the ...

Page 51: ...e power supply starts a cycle The definition of the start of a cycle is dependant on the cycle control mode For manual cycles the start of a cycle is any time the power supply changes from standby to operate mode For timed cycles RTC or ATC the start of a cycle is when the power supply changes from a non paused standby mode to operate mode a new cycle is started If the output type is set to Pulse ...

Page 52: ...Page 52 of 150 198 1603 03 Rev 01 ...

Page 53: ...he voltage encoder switch to exit the Ramp Setup Menu and return to the Unit Setup Menu 6 If any ramp settings were changed you will be prompted to store the changes Select yES to accept the changes or no to cancel the changes 7 From the Unit Setup Menu rotate the current encoder until the display shows SEt End Press the voltage encoder switch to exit the Unit Setup Menu 6 4 7 Tolerance Settings T...

Page 54: ...blinking on and off Each press of the current encoder switch selects the next digit Enter a tolerance value of zero to disable tolerance error reporting Once the desired tolerance is set press the voltage encoder switch to accept the value and return to the Tolerance Setup Menu 5 To change another tolerance setting repeat the above procedure starting at step 3 above To exit the Tolerance Setup Men...

Page 55: ... When the error message display is disabled the error codes are no longer displayed but the FAULT lamp remains operational If error codes remain active after the error message display is disabled the fault lamp remains on until all the active fault codes are cleared If new error codes are set while the error message display is disabled the FAULT lamp will blink on and off indicating new error code...

Page 56: ...r codes require manual clearing An example of error codes that require manual clearing are the power failure error codes If these error codes are enabled they are set when power is lost while the power supply is operating When power returns the error codes are set and must be manually cleared For a complete list of error codes see Appendix C Error Codes Use the following procedure to view and or c...

Page 57: ...to select which run screen is displayed The run screen selection is retained through a power cycle for example if the meters were displayed when the unit was powered off then the meters will be displayed when the unit powers on See A 5 Display Select Menu for details on the Display Select Menu 1 Press and hold both encoder switches until the display shows diSP SEL then release them 2 The Display S...

Page 58: ...ay Select Menu The cycle run screen shows a count down of the time remaining in the currently running or paused timed cycle RTC or ATC The top display indicates the type of cycle RTC or ATC the units of the cycle time and which portion of the cycle time is being displayed Since the maximum cycle time is 99999999 decimal point location is dependent on the cycle settings only half of the cycle time ...

Page 59: ...er supply is configured for DC or Pulse output See 6 4 3 DC Output and 6 4 4 Pulsed Output the current and voltage settings can be adjusted from the Meter Run Screen To view the Meter Run Screen press and hold both encoder switches until the display shows diSP SEL Then rotate the current encoder until the display shows diSP mtr Then press the voltage encoder to view the meters The Meter Run Screen...

Page 60: ... setting can be adjusted during operate or standby mode but cannot be changed in remote control mode RMT lamp is on The current setting can also be adjusted while in operate mode and viewing the current meter value rather than viewing the current setting as described above While the meter value is displayed SET lamp is off and the power supply is in operate mode rotating the current encoder will c...

Page 61: ...roper setting of the current setting make sure the SET lamp is blinking on and off while making the adjustment 3 During operation if the bath resistance goes up the voltage will increase until it reaches the voltage limit The power supply will then switch to voltage regulation to keep the voltage from going over the limit The current will then decrease as the bath resistance increases NOTE The cur...

Page 62: ...blinking on and off can be resumed at any time by pressing the operate button one time When the operate button is pressed the display will show PAUS End Rotate the current encoder to change the display to PAUS Cont and then press the operate button again to continue the cycle A paused cycle indicated by the OPER lamp blinking on and off can be terminated at any time by pressing the operate button ...

Page 63: ...ormation is displayed The host port ID is displayed on the top display and the baud rate is displayed in kilobits per second on the bottom display The following would be displayed for a unit having an ID of 01 and baud rate of 115200 The host port WDT timeout can be used to disable the power supply output in the event that host port communications fail If valid host communication is not received w...

Page 64: ...Configuration for details on configuring the power supply to recognize the option card Analog control is used when the power supply is put into remote control mode RMT lamp is on and the source of the current and or voltage settings are set to option card control as opposed to being set to host control See 6 3 3 Remote Control Configuration for details on selecting the option card for remote contr...

Page 65: ...e current and voltage settings are not affected by the analog inputs when the power supply is running a custom waveform profile Custom waveform profiles have the current and voltage settings embedded in them Analog control can only be used for standard DC output or pulse output NOTE The local remote mode will be retained through a power cycle See 6 3 4 Power On Configuration for information on how...

Page 66: ...connected to the module being calibrated 10 1 1 Equipment Calibration equipment required are a meter a current shunt and a load as described below If the optional Analog Control card is being calibrated then a calibrator Ronan model x86 or equiv is required Meter s One or two calibrated Digital Volt Meters DVMs of at least 4 5 digit resolution and 0 01 overall accuracy Using 2 meters is faster whe...

Page 67: ...32 ohms and 36000 watts twice calculated wattage Optional Load Method lower power resistors 18kW vs 36kW This method uses 2 different load values When chosen properly the same set of resistors can be rewired to work for both current and voltage calibration When calibrating the current settings a value should be chosen which allows approximately 50 of the voltage at the rated current of the power s...

Page 68: ...he module output buses will be connected to combine the outputs when the power supply runs a process The module A and B reading are automatically combined into a single reading if the power supply is configured to use the modules in tandem to generate a 36kW output Select OPt to calibrate the option card if an option card is installed 4 Each calibration menu contains a dFLt option to load calibrat...

Page 69: ...ings filter size in seconds smaller value provides faster updates larger value provides more filtering CL05 I rd OFF SET CL05 Module B Current reading offset CL06 E rd OFF SET CL06 Module B Voltage reading offset CL07 I rd SEt CL07 Module B Current setting used for current gain calibration CL07 I rd gAin CL07 Module B Current gain value CL08 E rd SEt CL08 Module B Voltage setting used for voltage ...

Page 70: ...ss the voltage encoder switch to enter the Calibrate Configuration Menu See A 7 Unit Configuration Menu and A 7 5 Calibrate Configuration Menu for more details on menu navigation 2 From the Calibrate Configuration Menu rotate the current encoder to select the desired calibration menu Select rd A for module A top module Select rd b for module B bottom module Select OPt for the analog option card 3 ...

Page 71: ...ation point and the text displayed for each point 3 From the module read back calibration menu rotate the current encoder until the display shows CAL CL01 module A or CL05 module B Press the voltage encoder switch to view and change CL01 or CL05 When CL01 or CL05 are viewed the top display will show I rd OFF SEt CL0 The bottom display shows the amp meter reading offset 4 The amp meter offset is co...

Page 72: ...ch calibration point should be calibrated in numerical order first calibrate CL01 then CL02 and so on until CL08 is calibrated The calibration points can be viewed in any order at any time When viewing calibration points CL3 4 7 or 8 set the associated signal level to zero and then press the operate button to view the calibration point The chart in section 10 describes each calibration point and t...

Page 73: ... matches the output level set in the previous step Increasing the gain value will decrease the module output The module output voltage should be measured with a volt meter across the module output bus 10 When the measured module voltage output matches the voltage setting press the voltage encoder switch to accept the gain value and exit the CL04 or CL08 menu 11 From the module read back calibratio...

Page 74: ...CAL mode RMT LCL lamp is off and by selecting no if prompted to store changes NOTE When calibrating the analog interface there will be no current or voltage on the output of the power supply This procedure calibrates the analog interface circuitry NOTE If an option card is not installed as determined by the unit configuration see 6 3 8 Hardware Options Configuration the option card calibration men...

Page 75: ...aximize resolution 20mA for a 4 20mA interface 5v for 0 5v interface or 10v for 0 10v interface 3 From the Option Card Calibration Menu rotate the current encoder until the display shows CAL CL09 Press the voltage encoder switch to view and change the upper current control analog input calibration point The top display will show I Hi CtL CL09 the bottom display shows the calibration point value 4 ...

Page 76: ... for 0 10V 18 Press the voltage encoder switch to accept the new calibration value and return to the Option Card Calibration Menu 19 Connect the calibrator Ronan model x86 or equiv to the Analog Control connector of the power supply as shown above for the voltage calibration connections connect the calibrator output to the power supply analog voltage control input connect the calibrator input to t...

Page 77: ...lue CL15 is automatically updated to reflect the connected calibrator output Wait a few seconds for the calibration value to stabilize and then press the voltage encoder switch to accept the new value and return to the Option Card Calibration Menu 32 From the Option Card Calibration Menu rotate the current encoder until the display shows CAL CL16 Press the voltage encoder switch to view and change...

Page 78: ...analog outputs from the card Analog option cards are available with 4 20mA 0 5V or 0 10V analog signals 138 0471 10 ASSY 4 20mA ANALOG INTERFACE 138 0471 11 ASSY 0 5V ANALOG INTERFACE 138 0471 12 ASSY 0 10V ANALOG INTERFACE See section 5 6 Analog Card Connections Optional 138 0471 XX Card for connections See section 9 Remote Analog Control Option for more information on using the analog control op...

Page 79: ..._____________________________________________________ 91 A 6 6 Error Handling Setup Menu__________________________________________________________ 92 A 7 UNIT CONFIGURATION MENU_____________________________________________________________ 93 A 7 1 Totalizer Configuration Menu ________________________________________________________ 94 A 7 2 Host Port Configuration Menu_____________________________...

Page 80: ...e changed Used to indicate the next screen in a multi screen message In a multi screen message the display will show a short phrase by alternating text one word at a time This symbol is used to show the order of the screens displayed Indicates no action is taken to the associated encoder switch The location of this symbol indicates which encoder switch is being referenced Symbol Definitions Exampl...

Page 81: ...the associated encoder switch advances to the next digt Rotating the current encoder changes the sub menu selection from current CUrr to voltage VOLt tolerance Cycle Time Control Manual Time Control Cycle Time Control Real Time Control Cycle Time Control Amp Time Control Text Values In the example below the cycle control menu is shown The cycle control type is a text value When a text setting is s...

Page 82: ...ailure Output is disabled unit is powering off Unit Power Off This is the main menu used during operation Various run screens can be selected here the meters are shown Power Lost Power OK Power On Start Standby In this configuration the power supply always powers on in standby mode If a cycle was running when the unit was powered off the unit will power up in standby mode with the cycle paused so ...

Page 83: ...ter values are both zero the count down to operate was aborted by the user and the cycle remains paused output disabled OPER STBY lamp blinking In the branch where the meter values are not zero the count down to operate completed and the cycle resumed output enabled OPER STBY lamp on steady Power Failure Output is disabled unit is powering off Unit Power Off Twenty Seconds Power Lost Power OK Powe...

Page 84: ... while this screen is active will end the cycle pressing the OPER STBY button two times while a cycle is running causes the cycle to end Pressing the OPER STBY switch while a cycle is paused will cause the pause screen to be displayed The pause screen allows the cycle to be terminated End or resumed Cont Pressing the OPER STBY switch from the pause screen while Cont is displayed resumes the cycle ...

Page 85: ...ings for tolerance checks when the voltage tolerance is not zero Enter the display select menu from any run screen meters totalizer cycle or diagnostics by pressing and holding both encoder switches for one second Once diSP SEL is displayed release both encoder switches First screen showing total amp hours Second screen showing total amp hours Third screen showing total amp hours If the units were...

Page 86: ...nit SEt is displayed release the encoder switches to enter the unit setup menu Output Setup Menu Output Type DC Pulse Custom Waveform Waveform Profile Pulse On Time Pulse Off Time Tolerance Setup Menu Error Handling Setup Menu Current Tolerance Voltage Tolerance Display Error Message Enable Disable Clear Error Codes Return to the previously displayed run screen Ramp Setup Menu Current Ramp Time Vo...

Page 87: ...ol Manual Time Control Cycle Time Control Real Time Control Cycle Time Control Amp Time Control Unit ATC Amp Minutes If RTC cycle control were selected then RTC would be displayed rather than ATC Unit ATC Amp Hours If RTC cycle control were selected then RTC would be displayed rather than ATC When the cycle preset is displayed the top display indicates the units and which half of the preset is dis...

Page 88: ... changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Output Type DC Output Type Pulse On Off Output Type Custom Waveform Custom waveform profile number Only available when the output type is set to CUSt Rotating the current encoder changes the waveform profile number Pulse off time in seconds Rotating ...

Page 89: ...nu from the unit setup menu Return to Unit Setup Menu Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Reading Type Average waveform period average Reading Type Real Time instantaneous reading updated at a periodic time interval ...

Page 90: ...n Ramp Setup Menu Enter the ramp setup menu from the unit setup menu Return to Unit Setup Menu Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Current ramp duration in seconds At the start of a cycle the amplitude of the output is ramped from zero to full settings over this period of ti...

Page 91: ...hanges made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Current Tolerance Disabled Current Tolerance 1 of the setting Current Tolerance 1 of the setting Current Tolerance 11 of the setting Voltage Tolerance Disabled Voltage Tolerance 1 of the setting Voltage Tolerance 1 of the setting Voltage Tolerance 11 o...

Page 92: ... numeric error code Numeric error code display is disabled Numeric error codes can still be viewed from within the error clear menu Do not clear error codes Clear all active error codes Do not clear error code 091 1 Clear error code 091 1 Do not clear error code 094 1 Clear error code 094 1 All active error codes are listed If no error codes are active then only the ALL and the End menu are shown ...

Page 93: ...nu Remote Control Configuration Menu System Configuration Menu Calibrate Configuration Menu Unit Restarts View Clear Totalizer Totalizer Units Totalizer Decimal Location Host Port Baud Rate Host Port Unit ID Host Port WDT Timeout Current Host or Analog Control Voltage Host or Analog Control Start Up Power on Configuration Digital Input operate control Configuration Front Panel Button Lock Outs Har...

Page 94: ...l amp hours are displayed Rotate the voltage encoder to change to Hi and show the upper four digits Totalizer Units Amp Hours Totalizer Units Amp Minutes Totalizer counts in thousandths of units Totalizer counts in hundredths of units Totalizer counts in tenths of units Totalizer counts in whole units Discard any changes made during this edit session only shown if changes were made Save any change...

Page 95: ...ost Port ID 10 valid range is 01 to 99 Host Port ID 09 valid range is 01 to 99 Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Host Port Configuration Menu Enter the host port configuration menu from the unit configuration menu Return to Unit Configuration Menu The host Watch Dog Timer ...

Page 96: ...age setting source is the host The remote voltage setting source is the analog option card Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Remote Control Configuration Menu Enter the remote control configuration menu from the unit configuration menu Return to Unit Configuration Menu ...

Page 97: ... System Menu Button System Menu Hardware Options System Menu Unit Configuration Access Code System Menu Set Defaults System Menu Operate control input action Operate button enable disable Standby button enable disable Option Card Type View Edit unit configuration access code Load default configuration settings Unit Start System Menu Power on in standby or last state Enable Disable power fail alarm...

Page 98: ...he cycle continues where it left off when power was lost Power fail fault is disabled turned off Power fail fault is enabled turned on If power fails while a cycle is running the power fail fault is reported when the unit powers on and must be manually cleared Unit Start System Menu Enter the unit start system menu from the system configuration menu Return to System Configuration Menu ...

Page 99: ... end of a cycle one closure starts a new cycle Operate Control Input Operate on input contact closure Standby on input contact open Operate Control Input Disabled Operate Control Input Toggle operate state on input contact closure At the end of a cycle the first contact closure clears the end of cycle the second starts a new cycle Operate Control Input Operate on input contact closure When contact...

Page 100: ...ate button is locked operate mode cannot be changed with the operate button Remote Button Lock Yes Remote button is locked remote mode cannot be changed with the remote button Remote Button Lock No Remote button functions normally Button System Menu Enter the button system menu from the system configuration menu Return to System Configuration Menu ...

Page 101: ...are Options System Menu Option Card Analog An anlog control option card is installed 4 20mA 0 10V etc Option Card none No option card is installed Hardware Options System Menu Enter the hardware options system menu from the system configuration menu Return to System Configuration Menu ...

Page 102: ... change must still be stored when the system menu exits The access code is not changed and is returned to its previous value This confirmation message remains for five seconds or until the voltage encoder switch is pressed Unit Configuration Access Code System Menu Enter the unit configuration access code system menu from the system configuration menu Return to System Configuration Menu ...

Page 103: ...ts Parameters are not changed to default values This confirmation message remains for five seconds or until the voltage encoder switch is pressed Set Defaults System Menu Enter the set defaults system menu from the system configuration menu Set all parameters to default values Return to System Configuration Menu NOTE The calibration values and the unit configuration access code are not affected by...

Page 104: ...rom the unit configuration menu Module A Calibration Menu Option Card Calibration Menu Return to Unit Configuration Menu Module A readings output calibration Analog Option Card Calibration Current Control Input Voltage Control Input Current Reading Output Voltage Reading Output Module B Calibration Menu Module B readings output calibration ...

Page 105: ...us show the volt reading offset value When this menu is viewed in operate mode the offset value is automatically computed to achieve a zero reading on the volt meter when the output is zero The CL03 module A and CL07 module B menus show the current reading gain value When this menu is viewed in standby mode as shown to the left the current setting in amps that will be used for calibration is shown...

Page 106: ...04 module A and CL08 module B menus show the voltage reading gain value When this menu is viewed in operate mode as shown to the left the gain value is shown The gain value is adjusted to increase or decrease the module output to match the output voltage set in CL04 CL08 standby mode Enter the Module calibration menu from the calibrate configuration menu This menu is used to calibrate the current ...

Page 107: ...brating The upper current reading analog output is calibrated at 100 of the analog control signal range 20mA for a 4 20mA signal range When the RMT button is pressed this calibration value is adjusted until the analog output is equal to 100 of the analog control signal range Refer to the calibration procedure for details on calibrating The lower current control analog input is calibrated at 10 of ...

Page 108: ...tails on calibrating The upper voltage reading analog output is calibrated at 100 of the analog control signal range 20mA for a 4 20mA signal range When the RMT button is pressed this calibration value is adjusted until the analog output is equal to 100 of the analog control signal range Refer to the calibration procedure for details on calibrating The lower voltage control analog input is calibra...

Page 109: ...Diamond 10kW Manual Dynatronix Inc 198 1603 03 Rev 01 Page 109 of 150 ...

Page 110: ...on New parameters were added to the end of some commands 1 02 Added the ability to select the type of readings reported The reading type selected in the s message determines what format reading is reported in the d message and also on the display 1 03 Added another status field and thermistor 5 temperature to the ms msg Protocol version defined in this document B 1 2 Command List Command Character...

Page 111: ...Diamond 10kW Manual Dynatronix Inc 198 1603 03 Rev 01 Page 111 of 150 t Unit Settings command B 1 19 u Unit info command B 1 21 w Waveform command B 1 13 ...

Page 112: ...ost The master host always initiates a command and then waits for a response from the slave 2 ASCII based no control characters except CR LF terminator only standard alpha numeric punctuation characters 3 Numbers are numeric only decimal and can have a decimal point period 4 The is the sync character and is the first character of any message A received in the middle of a command will cause the Dia...

Page 113: ...turned The NAK message indicates where the first error was detected If an ACK is returned then all portions of the command were determined to be valid and were processed See the NAK command section B 1 9 13 A NAK response is not returned by a slave if the CRC is enabled and the slave determines that the CRC was incorrect Slaves will not respond to commands with invalid CRC values if the CRC is ena...

Page 114: ... to one No response is sent to commands directed to the global unit ID 00 B 1 6 Communications Settings factory default RS485 Baud Rate Bits Parity Stop Bits Handshake 115200 8 none 1 none master slave The RS485 host port can be operated on a multi drop bus multiple power supplies connected to a single host all using the same communications cable The host master is always listening unless sending ...

Page 115: ...tring to perform the CRC calculation on RETURNS CRC word 00000 to 65535 NOTES The CRC calculation used by all Dynatronix units uint16_t CRC_Calc char szData uint16_t uiCRC 0xFFFF int16_t iCount int16_t strlen szData int16_t iIndex char cShiftCnt for iIndex 0 iIndex iCount iIndex cShiftCnt 8 uiCRC uint16_t uiCRC szData iIndex 0xFF while cShiftCnt 0 if uiCRC 0x0001 0x0001 uiCRC uint16_t uiCRC 1 uint...

Page 116: ...aracter and number of fields after the comma excluding CRC CRC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Example of ACK Command ACK command for set setup command with no data to return from unit 24 24 1s3 0 54321 Notes 1 When a slave sends an ACK command it is an indication that the command was determined to be valid and all data fields were determined to be valid and...

Page 117: ...ssible values below gnc 1 Remote mode is required for the specified command 2 Data out of range bad field number indicates which field 3 Format error bad field number indicates which field 4 Unknown command type valid command types are set read ack nak etc 5 Set command type not allowed for the specifed command 6 Factory config mode is required for the specified command 7 Rx buffer overrun message...

Page 118: ...etting if the voltage setting were out of range or improperly formatted In this case the slave would return a NAK message indicating the first field with a problem 3 The bad field number indicates which field was determined to be a problem Fields are separated by commas Field number 1 is the header In the message 01 1a1 2 1 0 12345 field number 3 has a value of 0 4 The slave does not sent a NAK if...

Page 119: ...fault on power supply power up is Enabled crcf CRC CRC value in ascii decimal NOTE examples show actual CRC values crlf Carriage return and Line feed 0x0D 0x0A Example of CRC Enable Disable Command Disable CRC command 00 0c1 1 0 32516 Enable CRC command 00 0c1 1 1 61189 Read CRC state command 12 0c0 0 25165 ACK response for Read CRC State command from unit with address 12 with CRC enabled Shown wi...

Page 120: ...TE examples show actual CRC values crlf Carriage return and Line feed 0x0D 0x0A Example of Delimiter Text Enable Disable Command Disable delimiter text command 00 0i1 1 0 54321 Enable delimiter text command 00 0i1 1 1 54321 Read delimiter text State command 12 0i0 0 54321 ACK response for read delimiter text state command unit address 12 Shown with delimiter text enabled and disabled 12 0i3 1 1txt...

Page 121: ...o 99999 999 units and resolution are dependent on the xtc units and xtc resolution specified in this command xs 0 Current Ramp Preset 0 300 0 sec Irs 0 Voltage Ramp Preset 0 300 0 sec vrs 0 Pulse On Time 0 6 553 sec 0 DC only used when the output waveform type is set to 1 pulse pon 0 Pulse Off Time 0 6 553 sec 0 DC only used when the output waveform type is set to 1 pulse mode poff 0 Active Wavefo...

Page 122: ...s to the waveform index used in the w command to download waveforms The output waveform type must be set to 2 custom to run custom waveforms specified by the active waveform index 7 The forward current and forward voltage are only used when the output waveform type is set to DC or Pulse The pulse on and off times are only used when the output waveform type is set to Pulse When the output waveform ...

Page 123: ...hat reflects the readings at the time they were reported Period average readings are most useful for waveforms with shorter waveform periods Real time values are more useful for very long waveform periods several seconds or minutes The readings type has no affect for DC output the readings reported for DC output are always real time readings ...

Page 124: ...ridge v 2000 5 Ramp Time milliseconds 0 to 6553 5ms 0 1ms resolution rt Second Waveform Link 100 0 Current Setting amps value is always positive sign from voltage setting is implied here i 24 00 Voltage settting volts positive or negative value preceeds the value if the value is negative Note The sign on the voltage value controls the reversing bridge v 100 0 Ramp Time milliseconds 0 to 6553 5ms 0...

Page 125: ...ing link number must be equal to or greater than the starting link number 7 Waveforms should start at link one in order to be properly loaded when selected from the front panel control If the waveform will only be selected by the host and the host properly sets the home link to the start link then the start link can be any link as long as it is numerically less than the end link 8 To execute a wav...

Page 126: ...23 54321 13 Waveform names will be included in the reply to a read request onlyif delimiter text has been enabled using the i command Waveform names can be written with a set command regardless of whether or not text delimeters have been enabled 14 To provide the most accurate duplication of the waveform at the output all polarity changes should occur at zero current output The reversing bridge sw...

Page 127: ...n state is always the same for all channels A set state command that changes the simulation state changes the state for all channels 3 If simulation mode is active the supply output is disabled In operate mode the read backs are simulated based on the settings and a simulated load The simulated load size is computed to allow maximum supply output The supply will simulate current and voltage regula...

Page 128: ...mand tot 0 Reserved 0 Reserved 0 Status Flags Bit 0 End of Cycle 1 End of Cycle Bit 1 Low Bus Voltage 1 Low bus voltage probable primary power loss Bit 2 Output Inhibit 1 hardware interlock is active front panel inhibit LED is on Bit 3 Simulation Mode 1 Simulation Mode is active Bit 4 Remote Operate Input State 0 open 1 closed Bits 4 to 15 Reserved for future use stf 0 alarm flag 0 no alarms 1 one...

Page 129: ...he global unit address 6 The alarm flag is set as soon as any active alarms are set by the controller This flag will remain set 1 until the alarm or alarms are read using the alarm status command m This flag does not indicate that alarms are currently active only that alarms have been set and have not been read since they were set To track currently active alarms the alarm status command should be...

Page 130: ...imary OK 1 Primary voltage is present Bit 2 Voltage Regulation 1 Voltage regulation Bit 3 Current Regulation 1 Current regulation Bit 4 Critical Fault 1 output disabled see the alarm status message for a list of faults Bit 5 General Fault 1 operate may be limited see the alarm status message for a list of faults Bit 6 Boost Time out 1 PFC PWM switch timeout Bit 7 Interlock Active 1 Output disabled...

Page 131: ...p Bit 10 15 TBD ms3 20 Auxiliary Thermistor 5 Temperature degrees C not used in all configurations t5 CRC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Module Status Command cont Examples of Module Status Command read module status command Module 1 01 1ms0 0 54321 ACK read unit command with default descriptor text delimiters 01 1ms3 15 3ss 0lnk 120 5afi 15 75afv 35pht 45s...

Page 132: ...5 err 4185 Error number 0 to 65535 Bits 15 12 Alarm source definition is alarm dependent Bits 11 0 Error Code 0 to 4095 err 8281 Error number 0 to 65535 Bits 15 12 Alarm source definition is alarm dependent Bits 11 0 Error Code 0 to 4095 err 8283 Error number 0 to 65535 Bits 15 12 Alarm source definition is alarm dependent Bits 11 0 Error Code 0 to 4095 err CRC CRC value in ascii decimal crlf Carr...

Page 133: ...e length message dependent on the number of alarms in the alarm status buffer 3 Use the table of alarms to determine what each alarm code means 4 The channel ID a should always be zero 5 The error number is a 16 bit integer containing a 12 bit error code and a 4 bit error source The 12 bit error code is a unique number that can be looked up in the error code table to determine what issue is being ...

Page 134: ...255occ 121 28min 54321 ACK error history command with comma delimiters 01 0h3 3 12 1 12125 54321 Notes 1 This is a variable length message dependent on the number of errors in the error history 2 The error history is not an indication of active error codes use the error status m command to determine active error codes 3 Not all errors are logged to the error history see the list of error codes for...

Page 135: ...ed pots and meters display only opsw 0 Front panel remote switch enable 0 locked 1 enabled pots and meters display only rmsw 0 Clear Active Errors 0 no action A numeric value clears the associated error code 32767 clears all active error codes If the error conditions still exists after an error code is cleared the error code will be set again The action of setting this parameter to a non zero numb...

Page 136: ...do not occur during this timeout window a fault is set and operate mode is not allowed Use this to prevent and abort operate mode if host communications are lost This would be used when primary control of the power supply is from a host application and it is not desired to allow operate mode if the host communications are lost If operate mode is active when host communications are lost operate mod...

Page 137: ...n the front panel control 3 When the control type is set to 3 analog host the current and voltage settings in the s command cannot be changed from the host port The current and voltage settings will reflect the associated analog input The s command can be used by the host to change other settings when the control type is set to 3 4 If the power up mode is set to 1 and the unit was powered down in ...

Page 138: ... to 1 clears the totalizers the value of this parameter is not stored and will always be read as zero tclr 1234 Reverse Totalizer Value as a positive number units are dependent on the totalizer settings in the setup command1 rtot 3000 Reverse Amp Rating amps 1 rir 12 Reverse Volt Rating volts 1 rvr CRC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Examples of Channel Conf...

Page 139: ...ision is not part of the part number av3 6 Process controller boot loader major version number 0 255 in PT 200 0458 V601 the major version number is 6 bv1 0 Process controller boot loader minor version number 0 255 in PT 200 0458 V601 the minor version number is 1 01 bv2 1 Process controller boot loader revision number 0 255 the revision is not part of the part number bv3 200 Process controller ap...

Page 140: ...es of Unit Command read unit command 01 0u0 0 54321 ACK read unit command with default descriptor text delimiters 01 0u3 28 1pv1 0pv2 20mdl 712647sn 112245ton 3av1 0av2 0av3 3bv1 1bv2 2bv3 200ap1 1458ap2 300ap3 200bp1 458bp2 301bp3 1hv1 0hv2 0hv3 1fv1 0fv 2 0fv3 1dv1 0dv2 0dv3 1sp1 2sp2 54321 Notes 1 The serial number is a seven digit number like 0123456 01 is 2 digit year 234 is day of year ordin...

Page 141: ...number ssss 4 bit error source Error Number Source Fault Description Corrective Action Output Disabled Logged to Error History 1 System 0 DSP detects brownout caused a reset Cycle power or manually clear fault If fault continues report to Dynatronix Inc NO YES 2 System 0 DSP detects a watch dog timeout caused reset Cycle power or manually clear fault If fault continues report to Dynatronix Inc NO ...

Page 142: ...fault occurs after changing a setting the setting change may not have been saved Cycle power to clear the fault If the fault continues report to Dynatronix Inc YES YES 17 System 0 Invalid CRC in factory configuration settings EEPROM or an error writing configuration to EEPROM If this fault occurs at power on then all factory configuration settings have been reset to factory default values because ...

Page 143: ...ear the fault Operate mode will be allowed when the inverter output inhibit interlock becomes inactive YES YES 30 Inverter Control 0 to n Transformer one over current fault on output module A Turn off power and report to Dynatronix Inc YES YES 31 Inverter Control 0 to n Transformer one over current fault on output module B Turn off power and report to Dynatronix Inc YES YES 32 Inverter Control 0 t...

Page 144: ...n Critial inverter fault Inverter output on module B is not allowed due to a fault condition Other fault codes will indicate the specific problem Cycle power If fault continues report to Dynatronix Inc YES NO 46 Inverter Control 0 to n General inverter fault Inverter module A may not be functioning properly Other fault codes will indicate the specific problem Cycle power If fault continues report ...

Page 145: ... clears YES YES 59 Inverter Control 0 to n Invalid inverter communications response to the process controller s request for a change in module B output state The process controller continues to request the change in output state until it receives a valid response then the fault clears YES YES 60 Inverter Control 0 to n Invalid inverter communications response to the process controller request for ...

Page 146: ...ttings The process controller continues to request the output waveform settings until it receives a valid response then the fault clears YES YES 74 Inverter Control 0 to n Invalid inverter communications response to the process controller s request for module A waveform average readings The process controller continues to request the output waveform average readings until it receives a valid respo...

Page 147: ... purposes it is flagged as an active fault NO YES 89 Inverter Control 0 to n Inverter configuration has been changed power must be cycled for the new configuration to take affect Cycle power YES NO 90 Output Channel 0 to n Over current out of tolerance fault The average current reading is greater than the average current setting by more than the specified tolerance percent Tolerance faults can be ...

Page 148: ...ort U3 could not be initialized Cycle power NO YES 99 System 0 Display communications port software FIFO overflow U3 This fault is logged to fault history for diagnostics purposes it is not flagged as an active fault NO YES 100 System 0 Display communications framing error U3 Diagnostics purposes only not set in production software N A N A 101 System 0 Host port communications watch dog timer WDT ...

Page 149: ...e faults are automatically cleared at the start of a cycle If the fault condition remains the fault is set again NO YES 109 Output Channel 0 to n Reverse under voltage out of tolerance fault The average voltage reading is less than the average votlage setting by more than the specified tolerance percent Tolerance faults can be manually cleared at any time All tolerance faults are automatically cle...

Page 150: ...istory Rev Description ECO Date Initials 01 Start with 198 1603 00 and alter for horizontal chassis 08 16 2013 MRT THIS DOCUMENT IS THE PROPERTY OF DYNATRONIX INC AND MAY NOT BE REPRODUCED OR USED IN ANY MANNER WIHTOUT PERMISSION OF DYNATRONIX INC ...

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