Dynapac DFP9 Operating Instructions Manual Download

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8.9 As required

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Troubleshooting

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101

9.1 Preliminary remarks

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102

9.2 Engine malfunctions

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103

9.3 What to do if the engine has flooded

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105

Disposal

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107

10.1 Final shut-down of machine

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108

List of special tools

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109

Table of contents

DFP9

Summary of Contents for DFP9

Page 1: ...Operating Instruction Original Operating Instructions DFP9 Single direction vibratory plate S N 861 924 30 1001 DL8 203 52 EN 04 2018...

Page 2: ...2...

Page 3: ...ions to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulati...

Page 4: ...n 53 6 1 Mounting the guide handle 54 6 2 Starting the engine 55 6 3 Operation 59 6 4 Switching the water spraying system on off 61 6 5 Parking the machine in secured condition 62 7 Loading transporti...

Page 5: ...aning the cooling fins and the cooling air intake openings 92 8 9 2 Cleaning the machine 93 8 9 3 Cleaning the water spraying system 94 8 9 4 Servicing the V belt 94 8 9 5 Checking cleaning the spark...

Page 6: ...Table of contents DFP9 6...

Page 7: ...1 Introduction Introduction DFP9 7...

Page 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Page 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type...

Page 11: ...2 Technical data Technical data DFP9 11...

Page 12: ...17 7 Dimensions in millimetre Dimensions in inch Weights Operating weight CECE 91 201 kg lbs Basic weight 90 198 kg lbs Water spraying system optional equipment 7 15 4 kg lbs Transport wheels optiona...

Page 13: ...d power SAE J 1349 3 6 4 8 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force 18 4050 kN lbf amplitude 1 63 0 064 mm in Water sprinkling sys...

Page 14: ...ined acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 7 9 m s2 on crushed rock determined a...

Page 15: ...3 Concerning your safety Concerning your safety DFP9 15...

Page 16: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Page 17: ...actices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective...

Page 18: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Page 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lift...

Page 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of cons...

Page 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 22: ...t be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions th...

Page 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Page 24: ...caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediat...

Page 25: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasoli...

Page 26: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Page 27: ...ine components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lift...

Page 28: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Page 29: ...a depth of 3 metres and a length of 10 metres These test showed CO emissions below the occupational exposure limit OEL according to TRGS 900 when operating a maximum of 4 times 15 minutes per shift 8...

Page 30: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Page 31: ...and heat sources Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the f...

Page 32: ...he engine oil at operating temperature danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duc...

Page 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Page 34: ...Mass Year of Construction Serial No Patent Protection Made in Germany I 0 STOP OPERATION I 0 START 008 338 01 before taking into operation vor Inbetriebnahme avant la mise en service anterior a la pu...

Page 35: ...ollow operating instructions Instruction sticker Wear ear defenders Information sticker Guaranteed sound capacity level Information sticker Lashing point Fig 7 Fig 8 Fig 9 Fig 10 Concerning your safet...

Page 36: ...t Information sticker Filler opening for petrol Information sticker Filler opening for water Brief operating instructions Fig 11 B DEC 0216 Gasoline Benzin Fig 12 B DEC 0218 Water Fig 13 Fig 14 Concer...

Page 37: ...hentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual j hrlich annuellement anualmente BENZIN GASOLINE B DEC 0276 Fig 15 Made by Designation Type Nominal...

Page 38: ...Concerning your safety Signage DFP9 38...

Page 39: ...4 Indicators and control elements Indicators and control elements DFP9 39...

Page 40: ...Overview Fig 17 1 Start switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Starter switch Position OFF Ignition off Position ON Ignition on Fig 18 Indicators and control element...

Page 41: ...ever Position MIN Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter Fig 19 Fig 20 Fig 21 Indicators and control elements...

Page 42: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open Fig 22 Indicators and control elements Engine DFP9 42...

Page 43: ...aying system 4 2 1 Shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to MAX position Fig 23 Fig 24 Indica...

Page 44: ...4 3 Transport wheels Fig 25 1 Locking of guide handle 2 Locking of transport wheels Indicators and control elements Transport wheels DFP9 44...

Page 45: ...5 Checks prior to start up Checks prior to start up DFP9 45...

Page 46: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Page 47: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks p...

Page 48: ...pstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Page 49: ...ion or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 71 Protective equipment n Working clothes n S...

Page 50: ...lothes n Safety shoes n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Replace damaged rubber buffers immediately B SYM 1073 Fig 30 B 834 0081 Fig...

Page 51: ...st on page 96 1 Clean the area around the filling port 2 Remove the cap 1 and check the water supply in the water tank 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank c...

Page 52: ...Checks prior to start up Checking the water level topping up DFP9 52...

Page 53: ...6 Operation Operation DFP9 53...

Page 54: ...ng screws Insert the fastening screws from the inside so that the guide handle can be folded down completely 2 Force the guide handle apart and plug it onto the holding fix tures 3 Lock and secure the...

Page 55: ...n hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your person...

Page 56: ...engine is warm or the outside tempera tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Turn the starter switch t...

Page 57: ...and with power 10 Manually guide the starter handle back to initial position 11 If the engine does not start during the first attempt repeat the starting process 12 Open the choke bit by bit when the...

Page 58: ...starter is frequently operated with the choke closed the engine will draw in too much fuel and is unable to start Chapter 9 3 What to do if the engine has flooded on page 105 Operation Starting the e...

Page 59: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Page 60: ...he machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 44 Fig 45 Operation Operatio...

Page 61: ...ystem must be switched on and off by the shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position...

Page 62: ...Protective equipment n Hearing protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE...

Page 63: ...4 Close the fuel valve completely 5 secure the machine against unauthorized use Fig 49 Operation Parking the machine in secured condition DFP9 63...

Page 64: ...Operation Parking the machine in secured condition DFP9 64...

Page 65: ...7 Loading transporting the machine Loading transporting the machine DFP9 65...

Page 66: ...not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protective g...

Page 67: ...lication Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Fold down the guide handle 2 Pull at least two suitable lashing belts crosswise across the...

Page 68: ...guide handle with the locking bolts 1 3 Unlock the locking bolt 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The m...

Page 69: ...8 Maintenance Maintenance DFP9 69...

Page 70: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Page 71: ...ne oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inte...

Page 72: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use on...

Page 73: ...on Chapter 8 2 2 Fuel on page 71 3 1 l 0 8 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 72 as required Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil...

Page 74: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 79 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Page 75: ...nd fuel strainer 84 8 8 5 Replacing the air filter 87 8 8 6 Replacing the starter rope 88 8 8 7 Changing the oil in the exciter housing 90 As required 8 9 1 Cleaning the cooling fins and the cooling a...

Page 76: ...torch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machin...

Page 77: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Page 78: ...seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally frien...

Page 79: ...ot components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 3 3 Unscrew the oil dipsti...

Page 80: ...e spark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in th...

Page 81: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Page 82: ...stening screws 1 evenly 3 After a short test run check the engine for leaks 8 8 3 Replacing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safe...

Page 83: ...8 Check tension of V belt tighten if necessary Compression measurement approx 5 mm 0 2 in 9 Assemble the V belt guard 1 with fastening screws 2 10 Check the V belt tension again after 25 operating hou...

Page 84: ...5 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 6 If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer servi...

Page 85: ...5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve Fig 75 Fig 76 A View from below Ali...

Page 86: ...rew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the fuel strainer tightly in with the new seal 16 Assemble the fuel ho...

Page 87: ...ely Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down 3 Unscrew wing nut 1 and remove cover 2 4 Clean the cover 5 Unscrew wing nut 3 and remove filter ele...

Page 88: ...th the wing nut 1 11 Dispose of the old filter element in an environmentally friendly way 8 8 6 Replacing the starter rope Protective equipment n Working clothes n Protective gloves 1 Park the machine...

Page 89: ...il 2 to the housing 5 with a cable strap 1 7 Untie the knots of the starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CA...

Page 90: ...nts on page 73 Protective equipment n Working clothes n Protective gloves 1 Park the machine on level ground 2 Park the machine in secured condition Chapter 6 5 Parking the machine in secured conditio...

Page 91: ...may get damaged Do not use low ash engine oils for the exciter shaft housing 6 Fill in oil up to the bottom edge of the bore 7 Screw in the oil drain plug 1 8 Dispose of oil in an environmentally fri...

Page 92: ...king clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down 3 Remove dried...

Page 93: ...rosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately seal...

Page 94: ...r tank with clean water and close the cap 8 9 4 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine...

Page 95: ...ing clothes n Protective gloves Special tool n 13 16 inch spark plug spanner 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine...

Page 96: ...g surface of the used spark plug is in contact tighten for another 1 8 to 1 4 turn with the spark plug spanner NOTICE Danger of engine damage caused by a loose spark plug Always screw the spark plug i...

Page 97: ...he machine for approx 6 to 12 months 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down for at least 30 minutes 3 C...

Page 98: ...ug opening 3 Crank the engine several times with the recoil starter to dis tribute the oil in the cylinder 4 Screw the spark plug back in 5 Slowly pull the starter rope until resistance can be felt an...

Page 99: ...prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any gasoline 1 Check the oil levels 2 If the fuel was drained off before shutting down you must now fill in fu...

Page 100: ...Maintenance As required DFP9 100...

Page 101: ...9 Troubleshooting Troubleshooting DFP9 101...

Page 102: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Page 103: ...e recoil starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of t...

Page 104: ...change the fuel Engine oil level too low Check the engine oil level correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per...

Page 105: ...r sources of ignition Do not spill any gasoline Protective equipment n Working clothes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down...

Page 106: ...eler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tight...

Page 107: ...10 Disposal Disposal DFP9 107...

Page 108: ...from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch WARNING Health hazard caused by fu...

Page 109: ...11 List of special tools List of special tools DFP9 109...

Page 110: ...13 16 inch spark plug spanner Fig Sirometer Measuring instrument for speed and frequency Fig List of special tools DFP9 110...

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