Dynapac CP 132 Maintenance Manual Download Page 1

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DYNAPAC

CP 132

Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 30 60 00, Fax: +46 455 30 60 30

www.dynapac.com

M132EN3

MAINTENANCE

Summary of Contents for CP 132

Page 1: ...DYNAPAC CP 132 Box 504 SE 371 23 Karlskrona Sweden Phone 46 455 30 60 00 Fax 46 455 30 60 30 www dynapac com M132EN3 MAINTENANCE...

Page 2: ...19 ILF015WO1...

Page 3: ...EN C E The CP 132 Pneumatic Tire Roller uses a modular ballast system which consists of bolt on ballast boxes that provide an accurate and uniform tire load The roller is designed for compaction of r...

Page 4: ...r There are additional instructions relating to the diesel engine for which the manufacturer s instructions are detailed in the engine manual This is found under a separate flap in the roller s produc...

Page 5: ...ing off GREASE Shell Retinax LX2 eller motsvarande FUEL See the engine manual COOLANT Shell Anti Freeze 402 or equivalent mixed 50 50 with water Anti freeze protection down to about 35 C 31 F Engine o...

Page 6: ...ped roller incl ROPS mm inch 3170 125 Height without ROPS mm inch 2275 90 Tires standard Tire dimensions 7 50 x 15 12 Ply Tire pressure Minimum 240 kPa 2 4 kp cm2 35 psi Maximum 830 kPa 8 3 kp cm2 120...

Page 7: ...tem Opening pressure MPa Drive system 45 0 Traction system 2 0 Steering system 14 0 Brake release 1 5 M STRENGTH CLASS thread 8 8 10 9 12 9 M6 8 4 6 2 12 8 9 14 6 10 8 M8 21 15 5 28 20 7 34 25 1 M10 4...

Page 8: ...k 11 Engine oil filter 12 Fuel filter 13 Hydraulic filter 14 Hydraulic sightglass 15 Hydraulic fluid filling 16 Water tank sprinkler 17 Water pump 18 Sprinklers 19 Fuel tank 20 Fusebox 21 Steering bea...

Page 9: ...lter element and ensure that hoses an connections are tight 14 4 Check the tire pressure 15 6 Check the wheel nut torque 15 5 Check the ballast bolt torque 15 21 22 Lubricate the steering cylinder ste...

Page 10: ...hydraulic filters 20 14 Drain condensate from hydraulic reservoir 21 9 Change air cleaner main filter 21 24 Drain condensate from fuel tank 22 Every 1000 hours of operation Every six months Items Act...

Page 11: ...clean round the filler cap 5 before removing it Fill with fresh clean hydraulic fluid of the grade stipulated in the Lubricant Specification Refuel every day Top off to the lower edge of the filler pi...

Page 12: ...the upper and lower marks See the engine manual for further details Make sure that the coolant reaches up to the edge of the filler tube Danger of scalding Take great caution if the radiator cap must...

Page 13: ...the bowls and clean them using water Listen or place a hand on the pump 4 to ensure that it is working It is not necessary to empty the tank to clean the filter if the machine has a stop valve 6 It is...

Page 14: ...logged parts at a later opportunity Use protective goggles when working with compressed air EVERY 10 HOURS OF OPERATION Daily Check and change or clean plugged or worn spray tips and strainers Cap is...

Page 15: ...rd reverse lever 17 in neutral Pull up the reserve parking brake knob 15 The roller is now ready for operation Fig 12 Instrument panel 15 Reserve parking brake knob 17 Forward reverse controls 26 Brak...

Page 16: ...1 Locking braces 2 Cover 3 Main filter 4 Backup filter 5 Filter housing Place the roller on a level base The engine must be switched off and the reserve parking brake knob pushed in for all check ing...

Page 17: ...ial that all tires have the same rolling radius EVERY 50 HOURS OF OPERATION Weekly Tire pressure Check Fig 16 Wheel 1 Filling nipples Ballast bolts Check Fig 18 Ballast boxes 1 Bolts Check that the ba...

Page 18: ...Steering bearing 2 Front suspension pin 3 Grease fitting 2 3 Front oscillation shaft Lubrication Fig 20 Oscillating shaft Wipe all the fittings clean from dirt and grease Lubricate each fitting with...

Page 19: ...near the cooler Wear protective goggles when working with compressed air or with high pressure washing Hydraulic fluid cooler Checking Cleaning Fig 22 Engine compartment 1 Hydraulic fluid cooler 1 EVE...

Page 20: ...d level 2 is about 10 mm 0 4 in above the plates 3 Check the level in all the cells If the level is lower top up to the correct level with distilled water If the ambient air temperature is below freez...

Page 21: ...l filter 1 and make certain the direction of flow is correct The arrow should point away from the tank Start the engine and check that the pre filter 1 does not leak Make sure that ventilation extract...

Page 22: ...ap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one Wear protective goggles...

Page 23: ...hanging the filter If the filter is not replaced when clogged the engine will emit smoke and lose power and there will be serious risk of damage to the engine 5 2 3 1 4 1 Hydraulic tank Drainage Conde...

Page 24: ...33 Hydraulic reservoir underneath 1 Plug Place the roller on a level base The engine must be switched off and the reserve par king brake knob pushed in for all checking and adjustments on the roller...

Page 25: ...to prevent condensation Drain off any condensation water and fill the hydrau lic reservoir to the uppermost level mark Grease the steering joint bearings and both bearings of the steering cylinder Gr...

Page 26: ...tly on electric components or the instrument panel Put a plastic bag over the filler cap of the fuel tank and secure with an elastic band This will prevent water from entering the venting hole in the...

Page 27: ...also located under the instrument panel beside the fuse box Fig 38 Instrument panel 1 Fuse boxes x3 2 Relays x9 1 Fig 39 Fuse boxes Fig 40 Electrical system relays 1 Main relay 2 Neutral start relay 3...

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