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Dymax BlueWave

LED DX-1000 VisiCure

User Guide

Small-Area LED Light Source

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Instructions for Safe Use

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Setup and Operation

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Maintenance

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Ordering Spare Parts and Accessories

System Discontinued 1/1/2019

Summary of Contents for 41046

Page 1: ...Dymax BlueWave LED DX 1000 VisiCure User Guide Small Area LED Light Source Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories System Discontinued 1 1 2019 ...

Page 2: ...allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that co...

Page 3: ...sity Control Feature 8 Validation 9 Front Control Panel 10 Back Panel 11 Assembly and Setup 12 Unpacking and Inspecting Your Shipment 12 Parts Included in the BlueWave LED DX 1000 VisiCure Small Area LED Light Source 12 System Connections 14 Operating the LED Light 15 Powering up the Controller 15 Using Advanced and Optional Features 16 Using the Optional Stand 16 Using the PLC Interface 17 System...

Page 4: ... resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax adhesive Product Data Sheets PDS on our website Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives Safety Before continuing with the installation please read the following chapters of this manual for safety recommendations and installation oper...

Page 5: ...r operate the unit with the Lens Cover in place Removing the cover from the BlueWave LED DX 1000 Controller can result in electrical shock To prevent electrical shock never remove the cover from the DX 1000 Controller If you block the air flow from the LED Irradiator Head or Controller Cooling Fans equipment damage and malfunction can result To prevent damage and malfunction ensure there is adequa...

Page 6: ...ld be coated black or black anodized to minimize reflection of UV and visible light toward operators Rigid Plastic Film Transparent or translucent light blocking plastics typically polycarbonate or acrylic are commonly used to create shielding where some level of transparency is also desired Flexible Film Translucent light blocking flexible urethane films can be used to quickly create workstation ...

Page 7: ...X 1000 VisiCure consists of two main components a Controller that contains the User Interface and Power Supply and an LED Irradiator Head A cable connects the two components Figure 2 The unit can be operated in timed or manual modes The output intensity level can be adjusted from 0 to 100 to meet process and adhesive requirements The BlueWave LED DX 1000 VisiCure is rated for continuous operation ...

Page 8: ...timizes cure time efficiency Increases LED life LED Superior LED cooling for consistent frequency output Longer LED life via reduced intensity degradation Intensity Control Feature The components used in all light curing systems degrade with use Therefore the maximum intensity decreases as exposure hours accumulate Setting process intensity requirements lower than the maximum enables the BlueWave ...

Page 9: ...eve a full cure As with any manufacturing process it is advisable to incorporate a safety factor Set Intensity Determine Exposure Time Users can specify light intensity and through empirical testing determine the exposure time required to achieve a full cure As with any manufacturing process it is advisable to incorporate a safety factor Control Process validation confirms a minimum acceptable int...

Page 10: ...pressed Cycle Time Display This LED display indicates the current cycle time It also displays the light intensity percentage when light intensity is adjusted It also will display error codes if an operating error occurs Cycle Time Adjustment Buttons Pressing these buttons increases or decreases the cycle time Hold the button in to increase the speed at which the value changes Intensity Control Fea...

Page 11: ...rts a curing cycle In timed operation pressing and releasing the Footswitch illuminates the Curing Light for the length of time displayed in the Cycle Time Display A second press will terminate a timed cure cycle immediately In manual operation pressing and holding the Footswitch illuminates the Curing Light until the Footswitch is released PLC Connector Connection point for a user supplied cable ...

Page 12: ...r match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the BlueWave LED DX 1000 VisiCure Small Area LED Light Source The BlueWave LED DX 1000 VisiCure is available in four packages Base System For custom mounting and system integration mount supplied by user Flood Lamp Package Includes all parts nec...

Page 13: ...Controller 3 Interface Cable Choice of 3 6 10 or 19 in length Interface Cable 19 in Interface Cable 3 in 4 Footswitch 5 Power Cord 6 Filter Media 7 Hex Key 8 UV Protection Goggles 9 3 PC Magnetic Flexible Shielding 10 Benchtop Stand and Work Platform 11 Benchtop Base 12 Lightguide Adapter 13 Lightguide Mounting Stand 13 Lightguide 5 mm x 1 M BlueWave LED DX 1000 VisiCure User Guide Dependent on mo...

Page 14: ...of the Controller Figure 8 Attaching the Irradiator Head to the Optional Stand Figure 9 Installing Cable on the Irradiator Head Irradiator Head Interconnect Cable Footswitch Jack and Connection Power Cord Irradiator Head Support Arm Included with Optional Stand Irradiator Head Irradiator Head Cable Connection Point ...

Page 15: ...e all timer digits will be dashes the exposure time is controlled directly from the Footswitch In timed mode operation is determined by the setting displayed on the Cycle Time Display 4 To adjust the exposure time push the Cycle Time Adjustment Buttons Figure 10 to enter the desired number of seconds the LED needs to be powered The up arrow increases the cycle exposure time in 0 1 second increment...

Page 16: ... the Irradiator Head unit to the Irradiator Head Support Arm using the two M5 x 10 mm Mounting Screws and the 3 mm hex wrench 3 Place the Stand Base Unit over the BlueWave LED DX 1000 Controller 4 Adjust the height of the Irradiator Head Support Arm using the locking Height Adjustment handle on the Irradiator Head Support Arm Figure 12 Figure 11 Assembling the Optional Stand Back View Figure 12 As...

Page 17: ...ace the unit in manual mode The PLC will dictate cycle duration The Cycle Time Display will indicate all dashes When this signal is terminated the unit will remain in manual mode 6 Intensity input This is a PWM input used to set the LED intensity and describe a running set point This input will work in conjunction with the Activate Input to enable operation The PWM base frequency shall be 1 KHz Th...

Page 18: ...18 Dymax BlueWave LED DX 1000 VisiCure User Guide Figure 13 Pinout Diagram for 15 Pin D Subminiature Connector ...

Page 19: ... cleanliness of your operating environment establish a schedule for cleaning the Cooling Fan Filter When the Cooling Fan Filter shows signs of wear from cleaning and use replace it with one of the spare Filters provided with your unit Follow these steps to wash or replace the Cooling Fan Filter 1 Unplug the unit 2 Remove the Filter Cover by lifting it from the Irradiator Head Figure 15 3 Remove th...

Page 20: ...Fuse Tray Cover using a small screwdriver Figure 16 3 Slide out the Fuse Tray using a small screwdriver 4 Remove and inspect the Fuses 5 Replace blown Fuses with new ones as specified in the Specifications Section 6 Insert serviceable Fuses back into Fuse Tray 7 Push the Fuse tray into the Power Receptacle 8 Snap the Fuse Tray Cover back into the closed position Figure 16 Opening the Fuse Tray Cov...

Page 21: ...urrent cure cycle and shut down Er02 Fan failure in Irradiator Head Complete current cure cycle then shut down Er03 LED Over Temp terminate current cure cycle and shut down Er04 Temp sensor open failed or unplugged terminate current cure cycle and shut down Er05 Control box over temp terminate current cure cycle and shut down Er06 LED over current terminate current cure cycle and shut down Er07 If...

Page 22: ...troller or Irradiator Head unit is not restricted Check that the Filter is clean If the LED does not illuminate after restarting contact Dymax Applications Engineering LED light source provides only low intensity light LED intensity adjustment set to minimum Increase LED intensity setting Contaminated dirty Lens optics Clean the surface of the Lens Footswitch does not function Footswitch not conne...

Page 23: ...and Work Platform Benchtop mini flood mode 40725 Benchtop Base and Lightguide Adapter 40755 Lenses Adapters 2 Lens Optic 1 40581 Lightguide Adapter 40743 Lightguides Liquid D Lightguide 5 mm x 1 M 5720 Liquid D Lightguide 5 mm x 1 5 M 5721 Liquid D Two Pole Lightguide 3 mm x 1 M 38476 LED Interconnect Cable Assembly Controller to Irradiator Head Power Cable 19 48 26 cm 40744 Controller to Irradiat...

Page 24: ...Controller 40705 Footswitch and AC Power Cords Footswitch 40402 Power Cord North American 35255 Power Cord no molded plug end 37008 Power Cord China 40542 User Manuals User Manual English 41061 Tools Hardware 2 mm Hex Wrench 38656 3 mm Hex Wrench 40720 4 mm Hex Wrench 40721 M5 x 8 mm Low Profile Socket Hex Screws 40578 M6 x 12 mm Hex Screws 40740 M5 x 12 mm Philips Pan Head Screws 39682 M5 x 10 mm...

Page 25: ...ghtguide footswitch and magnetic shielding 41055 41057 41056 For European customers the appropriate power cord is added Specifications Property Specification Intensity Output Minimum 1 2 W cm2 at 1 2 54 cm as measured with an ACCU CAL 50 LED in flood mode See Figure 18 for further intensity information Output Frequency 405 nm see Figure 16 below Power Requirements 100 240 V 47 63 Hz auto ranging L...

Page 26: ...26 Dymax BlueWave LED DX 1000 VisiCure User Guide Figure 17 BlueWave LED DX 1000 Intensity by Distance and Delivery Mode Figure 18 BlueWave LED DX 1000 Spectral Output ...

Page 27: ...CTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Assembly and Setup 12 Back Panel Controls 11 Cable Connections 14 Cleaning and Maintenance 19 Cleaning the Lens 19 Curing System Safety 5 Error Codes and Troubleshooting 21 Fan Filters 19 Features and Benefits 8 Filter Cleaning 19 Filter Replacement 19 Front Panel Controls 10 Fuse Replacement 20 Fuses 20 Help 4 Intensity Control Feature 8...

Page 28: ...g equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request PN41061 MAN057 11 30 2016 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com ...

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