DutchWest 2478 Homeowner'S Installation And Operating Manual Download Page 6

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Dutchwest

®

 Non-Catalytic Convection Heater

30002278

Double-Wall Connector

Information on assembling and installing double-wall 

connectors is provided by the manufacturer of the 

double-wall pipe.  Follow the manufacturer’s installation 

instructions exactly.  Most manufacturers of prefabri-

cated double-wall insulated chimneys also offer double-

wall connector pipes.  Using a chimney and connector 

pipe from the same manufacturer helps simplify the 

assembly and installation.

NOTE:  For installations using double-wall connec-

tors, minimum clearances must conform to listed 

clearances in the Stove and Chimney Connector 

Clearance Charts on Page 12 and 13 of this manual.

Assembling Single-Wall  

Chimney Connector

SAFETY NOTE: Always wear gloves and safety 

goggles when drilling, cutting or joining sections of 

chimney connector.  

For double-wall connectors, follow the manufacturer’s 

instructions exactly. For single-wall connectors, follow 

the instructions below. 

1.

 Insert the  crimped end of the irst section  into the 

stove’s lue collar, and keep each crimped end pointing 

toward the stove (Fig.5).  Using the holes in the lue col-

lar as guides, drill 1/8” (3 mm) holes in the bottom of the 

irst section of chimney connector and secure it to the 

lue collar with three #10 x 1/2” sheet metal screws.

 

 

Toward 

Stove

Flue Gas 

Direction

ST242

Fig. 5

  Crimped sections always point toward the stove so 

that any liquid condensation will not leak out.

2.

  Secure each joint between sections of chimney con-

nector, including telescoping joints, with at least three 

sheet metal screws.  

3.

  Secure the chimney connector to the chimney.  In-

structions for various installations follow below.

4.

  Conirm that the installed stove and chimney con-

nector are correct distances from nearby combustible 

material. See the clearance charts on pages 12 and 13.

NOTE:

 Special slip pipes and thimble sleeves that form 

telescoping joints between sections of chimney con-

nector are available to simplify installations. They can 

eliminate the need to cut individual connector sections.  

Consult your local dealer about these special pieces.

Securing the Connector to a 

Prefabricated Chimney

Follow the installation instructions of the chimney 

manufacturer exactly as you install the chimney.  The 

manufacturer of the chimney will supply the acces-

sories to support the chimney, either from the roof of 

the house, at the ceiling of the room where the stove is 

installed, or from an exterior wall.
Special adaptors are available from your local dealer 

to make the connection between the prefabricated 

chimney and the chimney connector. (Fig. 6)  The top 

of such adaptors attach directly to the chimney or to the 

chimney’s ceiling support package, while the bottom of 

the adaptor is screwed to the chimney connector.
These adaptors are designed so the top end will it 

outside the inner wall of the chimney, and the bottom 

end will it inside the irst section of chimney connector.  

Any soot or creosote falling from the inner walls of the 

chimney will stay inside the chimney connector.  

 

 

Prefab (Insulated) 

Chimney

Ceiling Support 

Package

Prefab Chimney 

Adapter

Chimney Connector 

(Stovepipe)

ST419

Fig. 6

  Joining the chimney connector to a prefabricated 

chimney.

Summary of Contents for 2478

Page 1: ...this heater is not properly installed operated and maintained a house ire may result For safety follow all installation operation and maintenance directions Contact local building oficials about rest...

Page 2: ...to cause cancer birth de fects and other reproductive harm California Health Safety Code Sec 25249 6 Table of Contents Speciications 3 Installation 4 Clearances 10 Assembly 16 Operation 18 Maintenanc...

Page 3: ...d or if you live in a more severe or more temper ate climate these igures may not apply Since so many variables affect performance consult your Dutchwest Authorized Dealer to determine realistic expec...

Page 4: ...must be connected to 1 a chimney complying with the requirements for Type HT chimneys in the standard for Chimneys Fac tory Built Residential Type and Building Heating Appli ance UL 103 or 2 a code a...

Page 5: ...himney Connector The chimney connector is the single wall pipe or listed and approved double wall pipe that connects the stove to the chimney The chimney itself is a masonry or prefabricated structure...

Page 6: ...telescoping joints with at least three sheet metal screws 3 Secure the chimney connector to the chimney In structions for various installations follow below 4 Conirm that the installed stove and chim...

Page 7: ...rises from the stove turns ninety degrees and goes back into the ireplace chimney The liner of the ireplace chimney should extend at least to the point at which the chimney connector enters the chimne...

Page 8: ...all is cut away a sufi cient distance from the single wall connector to provide the required 12 305 mm clearance for the connector Any material used to close up the opening must be non combustible The...

Page 9: ...rial with an R value of at least 0 744 Refer to How to Deter mine if Alternate Floor Protection Materials are Accept able section The loor protector may be covered with a decorative noncombustible mat...

Page 10: ...installations must include the bottom heat shield The loor protector must also meet standard requirements for freestanding installations Floor Protection for Fireplace Installations with Standard Leg...

Page 11: ...furnish ings and other combustible materials away from the stove as well In general a distance of 48 1220 mm must be maintained between the stove and moveable combustible items such as drying clothes...

Page 12: ...the Stove and Chimney Connector Clearance Chart that follows For example the letter A gives the minimum side clear ance for installations in which the stove is not equipped with any heat shield and th...

Page 13: ...P 7 heat shield 432 mm 381 mm 191 mm 178 mm 368 mm 178 mm Double wall connector Chimney Connector Clearance Single wall connector 20 14 No connector heat shield 508 mm 356 mm Single wall2 connector 10...

Page 14: ...wall protector A B C E D F C F Chimney Connector Side Rear Corner Side Rear Corner Listed Approved A 30 B 13 C 18 D 21 E 12 F 18 Double wall with 762 mm 330 mm 470 mm 533 mm 318 mm 457 mm lue collar...

Page 15: ...er Model 2478 48 1220 mm 60 1525 mm Spaced 1 25 mm from Floor ST802 Fig 17 Sidewall protection 60 1525 mm 48 1220 mm Spaced 1 25 mm from Floor ST803 Fig 18 Corner wall protection Wall Shields Meet at...

Page 16: ...parts or using damaged parts A Bottom Heat Shield is required in many instal lations Refer to the loor protection information found in the Installation Section of this manual Attach the Legs and Heat...

Page 17: ...owly to ensure the loor is not scratched Retighten all leg fastening hardware ST816 Fig 21 Reposition stove so one rear leg can be attached Rheostat Knob Rheostat Snapstat Pan Head Screws Fig 23 Fan i...

Page 18: ...stove Fig 24 The lever operates two internal shut ters Opening the inlet shutters provides air for primary combustion To open the shutters turn the lever clockwise The shutters are all the way open wh...

Page 19: ...quickly resulting in short burn time and dimin ished stove performance If you must burn it mix it in with greener wood to slow the burn Store your irewood under cover to keep it dry Even for short te...

Page 20: ...empt to increase the iring rate of your heater by altering the air control adjustment range outlined in these directions In some newer homes that are well insulated and weather tight poor draft may re...

Page 21: ...T THE FIRE DO NOT BURN GARBAGE OR FLAM MABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL Also never use gasoline type lantern fuel kerosene charcoal lighter luid or similar liquids to start or freshe...

Page 22: ...on a noncombustible surface in a metal container with a tight itting lid ST438 ST805 Fig 29 Check the ash compartment before reloading the stove Safe Ash Handling Ashes may contain hot coals and must...

Page 23: ...procedure Fig 31 1 Loosen the small locking nut with an open end wrench 2 Use the allen wrench included with the stove to turn the striker screw clockwise one quarter turn and close the door to test...

Page 24: ...loosen and then remove the two 2 nuts on the threaded rods that secure the top plate to the inner top of the stove 2 Remove the top plate and open the damper 3 Loosen the adjusting bolt s lock nut Fi...

Page 25: ...stove cool completely before you inspect the chimney Use a lash light and mirror to sight up the lue through the chimney clean out door or chimney connector inspection tee If no inspection access is...

Page 26: ...tor and the elbows Clean the system if nec essary ANNUAL SPRING CLEANING Disassemble the chimney connector and take it outdoors for inspection and cleaning Replace weak sections of connector Inspect t...

Page 27: ...m the high lue temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney this makes the steel chimney support a good draft more...

Page 28: ...re All of the installation characteristics that adversely affect chimney draft also promote creosote condensation Consequently you can minimize creosote accumulation with an effective chim ney design...

Page 29: ...Conclusion Woodburning is more an art than a science Art in cludes technique and since installations homes and fuel vary the stove operator must also vary technique mostly timing to achieve satisfyin...

Page 30: ...he right to make changes in design materials speciications prices and discontinue colors and products at any time without notice Dutchwest Convection Heater Model 2478 Ref Description 2478 1 Bottom 30...

Page 31: ...85 Door Gasket Front Ash and Load Doors 1203589 26 Kaowool 30004711 27 Inner Door 30004710 28 Wood Handle w Lifter 30002787 29 Load Door to June 2005 30002084 Load Door II replaces above 30002439 When...

Page 32: ...r any fuel not recommended in the Owners Guide 4 This warranty does not cover a stove repaired by someone other than a Dutchwest Authorized Dealer 5 Damage to the unit while in transit is not covered...

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