DutchWest 2478 Homeowner'S Installation And Operating Manual Download Page 4

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Dutchwest

®

 Non-Catalytic Convection Heater

30002278

Installation

SAFETY NOTICE:  IF YOUR DUTCHWEST CON-

VECTION HEATER IS NOT PROPERLY INSTALLED, 

OPERATED AND MAINTAINED, A HOUSE FIRE MAY 

RESULT.  FOR SAFETY, FOLLOW ALL INSTALLA-

TION, OPERATION AND MAINTENANCE DIREC-

TIONS.  CONTACT LOCAL BUILDING OFFICIALS 

ABOUT RESTRICTIONS AND INSTALLATION 

INSPECTION REQUIREMENTS IN YOUR AREA.

Before you begin the installation, review your plans to 

conirm that:

•  Your stove and chimney connector will be far enough 

from combustible material to meet all clearance require-

ments.
•  The loor protector is large enough and is constructed 

properly to meet all requirements.
•  You have obtained all necessary permits from local 

authorities.
Your local building oficial is the inal authority for ap-

proving your installation as safe and for determining 

that it meets local and state codes.
Clearance and installation information is printed on the 

metal label attached to the rear of the stove.  Local au-

thorities generally will accept the label as evidence that, 

when the stove is installed according to the information 

on the label and in this manual, the installation meets 

codes and can be approved.
Codes vary in different areas, however.  Before starting 

the installation, review your plans with the local building 

authority.  Your local dealer can provide any additional 

information needed.

Important:

  Failure to follow these installation instruc-

tions may result in a dangerous situation, including a 

chimney or house ire.  Follow all instructions exactly, 

and do not allow makeshift compromises to endanger 

property and personal safety.

Chimney Types

Your Dutchwest Convection Heater must be connected 

to 1) a chimney complying with the requirements for 

Type HT chimneys in the standard for Chimneys, Fac-

tory-Built, Residential Type and Building Heating Appli-

ance, UL 103, or 2) a code-approved masonry chimney 

with a lue liner.
Whatever kind you use, the chimney and chimney con-

nector must be in good condition and kept clean.

Masonry Chimneys

If you use an existing masonry chimney, it must be 

inspected to ensure safe condition before the stove 

is installed.  Your local professional chimney sweep, 

building inspector, or ire department oficial will be able 

either to make the inspection or to direct you to some-

one who can.
An inspection of the chimney must conirm that it has 

a lining.  Do not use an unlined chimney.  The chim-

ney should also be examined for cracks, loose mortar, 

other signs of deterioration, and blockage.  Repair any 

defects before the chimney is used with your stove.  
Unused openings in an existing masonry chimney must 

be sealed with masonry to the thickness of the chimney 

wall, and the chimney liner should be repaired.  Open-

ings sealed with pie plates or wallpaper are a hazard 

and should be sealed with mortar or refractory cement.  

In the event of a chimney ire, lames and smoke may 

be forced out of these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the 

standards of your local building code or, in the absence 

of a local code, to a recognized national code.  Masonry 

chimneys must be lined, either with code-approved 

masonry or pre-cast refractory tiles, stainless steel 

pipe, or a code-approved, “poured-in-place” liner.  The 

chimney’s clean-out door must seal tightly.

Prefabricated Double-Wall 

Insulated Chimney

Tile Lined 

Masonry 

Chimney

ST241

Fig. 2

  If in sound condition and approved for use, either a 

masonry or a prefabricated chimney may be used.

Summary of Contents for 2478

Page 1: ...this heater is not properly installed operated and maintained a house ire may result For safety follow all installation operation and maintenance directions Contact local building oficials about rest...

Page 2: ...to cause cancer birth de fects and other reproductive harm California Health Safety Code Sec 25249 6 Table of Contents Speciications 3 Installation 4 Clearances 10 Assembly 16 Operation 18 Maintenanc...

Page 3: ...d or if you live in a more severe or more temper ate climate these igures may not apply Since so many variables affect performance consult your Dutchwest Authorized Dealer to determine realistic expec...

Page 4: ...must be connected to 1 a chimney complying with the requirements for Type HT chimneys in the standard for Chimneys Fac tory Built Residential Type and Building Heating Appli ance UL 103 or 2 a code a...

Page 5: ...himney Connector The chimney connector is the single wall pipe or listed and approved double wall pipe that connects the stove to the chimney The chimney itself is a masonry or prefabricated structure...

Page 6: ...telescoping joints with at least three sheet metal screws 3 Secure the chimney connector to the chimney In structions for various installations follow below 4 Conirm that the installed stove and chim...

Page 7: ...rises from the stove turns ninety degrees and goes back into the ireplace chimney The liner of the ireplace chimney should extend at least to the point at which the chimney connector enters the chimne...

Page 8: ...all is cut away a sufi cient distance from the single wall connector to provide the required 12 305 mm clearance for the connector Any material used to close up the opening must be non combustible The...

Page 9: ...rial with an R value of at least 0 744 Refer to How to Deter mine if Alternate Floor Protection Materials are Accept able section The loor protector may be covered with a decorative noncombustible mat...

Page 10: ...installations must include the bottom heat shield The loor protector must also meet standard requirements for freestanding installations Floor Protection for Fireplace Installations with Standard Leg...

Page 11: ...furnish ings and other combustible materials away from the stove as well In general a distance of 48 1220 mm must be maintained between the stove and moveable combustible items such as drying clothes...

Page 12: ...the Stove and Chimney Connector Clearance Chart that follows For example the letter A gives the minimum side clear ance for installations in which the stove is not equipped with any heat shield and th...

Page 13: ...P 7 heat shield 432 mm 381 mm 191 mm 178 mm 368 mm 178 mm Double wall connector Chimney Connector Clearance Single wall connector 20 14 No connector heat shield 508 mm 356 mm Single wall2 connector 10...

Page 14: ...wall protector A B C E D F C F Chimney Connector Side Rear Corner Side Rear Corner Listed Approved A 30 B 13 C 18 D 21 E 12 F 18 Double wall with 762 mm 330 mm 470 mm 533 mm 318 mm 457 mm lue collar...

Page 15: ...er Model 2478 48 1220 mm 60 1525 mm Spaced 1 25 mm from Floor ST802 Fig 17 Sidewall protection 60 1525 mm 48 1220 mm Spaced 1 25 mm from Floor ST803 Fig 18 Corner wall protection Wall Shields Meet at...

Page 16: ...parts or using damaged parts A Bottom Heat Shield is required in many instal lations Refer to the loor protection information found in the Installation Section of this manual Attach the Legs and Heat...

Page 17: ...owly to ensure the loor is not scratched Retighten all leg fastening hardware ST816 Fig 21 Reposition stove so one rear leg can be attached Rheostat Knob Rheostat Snapstat Pan Head Screws Fig 23 Fan i...

Page 18: ...stove Fig 24 The lever operates two internal shut ters Opening the inlet shutters provides air for primary combustion To open the shutters turn the lever clockwise The shutters are all the way open wh...

Page 19: ...quickly resulting in short burn time and dimin ished stove performance If you must burn it mix it in with greener wood to slow the burn Store your irewood under cover to keep it dry Even for short te...

Page 20: ...empt to increase the iring rate of your heater by altering the air control adjustment range outlined in these directions In some newer homes that are well insulated and weather tight poor draft may re...

Page 21: ...T THE FIRE DO NOT BURN GARBAGE OR FLAM MABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL Also never use gasoline type lantern fuel kerosene charcoal lighter luid or similar liquids to start or freshe...

Page 22: ...on a noncombustible surface in a metal container with a tight itting lid ST438 ST805 Fig 29 Check the ash compartment before reloading the stove Safe Ash Handling Ashes may contain hot coals and must...

Page 23: ...procedure Fig 31 1 Loosen the small locking nut with an open end wrench 2 Use the allen wrench included with the stove to turn the striker screw clockwise one quarter turn and close the door to test...

Page 24: ...loosen and then remove the two 2 nuts on the threaded rods that secure the top plate to the inner top of the stove 2 Remove the top plate and open the damper 3 Loosen the adjusting bolt s lock nut Fi...

Page 25: ...stove cool completely before you inspect the chimney Use a lash light and mirror to sight up the lue through the chimney clean out door or chimney connector inspection tee If no inspection access is...

Page 26: ...tor and the elbows Clean the system if nec essary ANNUAL SPRING CLEANING Disassemble the chimney connector and take it outdoors for inspection and cleaning Replace weak sections of connector Inspect t...

Page 27: ...m the high lue temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney this makes the steel chimney support a good draft more...

Page 28: ...re All of the installation characteristics that adversely affect chimney draft also promote creosote condensation Consequently you can minimize creosote accumulation with an effective chim ney design...

Page 29: ...Conclusion Woodburning is more an art than a science Art in cludes technique and since installations homes and fuel vary the stove operator must also vary technique mostly timing to achieve satisfyin...

Page 30: ...he right to make changes in design materials speciications prices and discontinue colors and products at any time without notice Dutchwest Convection Heater Model 2478 Ref Description 2478 1 Bottom 30...

Page 31: ...85 Door Gasket Front Ash and Load Doors 1203589 26 Kaowool 30004711 27 Inner Door 30004710 28 Wood Handle w Lifter 30002787 29 Load Door to June 2005 30002084 Load Door II replaces above 30002439 When...

Page 32: ...r any fuel not recommended in the Owners Guide 4 This warranty does not cover a stove repaired by someone other than a Dutchwest Authorized Dealer 5 Damage to the unit while in transit is not covered...

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